HRSY Roller Chain Profile
ANSI, DIN, ISO
Drive chains, Conveyor chains, Engineering chains, Agricultural chains, Traction chains, Escalator chains
Short pitch precision roller chain (A series, B series, Hevey duty series roller chain)
High strength short pitch roller chains
Self-lubrication roller chain
Oil filed chains
Heavy duty cranked-link transmission chains
Double pitch transmission chains
Inverted tooth chains
Other (Driver chains)
Conveying roller chains
Rubber attached plate chains
Printing iron drying room line chains
Double hinged conveyor chains
Metric (M type) conveyor chains
FV series conveyor chains
Wooden conveyor chains
Chains for food packaging machinery
Conveyor chains for paper roll
Conveying chains for cement industry
Scraper conveyor chains
Conveyor chains for coal washer
Rubber gloves carrier chains
Steel sleeve chain for engineering
Welded-steel-type mill chains
Sugar machine chains
Conveyor chains for steel mill
Agricultural machinery drive chains
Steel pintle chains
ZGS38 combine harvester chains
Rice harvester chains
S type C type
Leaf chains for sky stacker
Escalator step chains
Escalator driver chains
40Mn, 45Mn, SS316, SS304, SS201
We have competitive price and high quality.
Our stock standard length: 5ft each piece, 10ft each piece.
Custom length: We can custom according to your demand.
We can accept your Logo, accept ODM, OEM.
Packaging & Shipping
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
2).High quality products
3).OEM service or can customized according to your drawings
4).Reply your inquiry in 24 hours
5).Professional technical team 24 hours online service
6).Provide sample service
|Standard or Nonstandard:
|Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
|Short Pitch Chain
What are the noise reduction features of sharp top chains and their impact on workplace environments?
Sharp top chains are designed with specific features that contribute to noise reduction, making them a favorable choice in various workplace environments. Here are some noise reduction features of sharp top chains and their impact:
1. Precise Fit and Tolerance: Sharp top chains are manufactured to have a precise fit and tight tolerance between the chain and sprockets. This minimizes the chances of chain vibration and rattling, reducing the overall noise generated during operation.
2. Smooth Engagement: The sharp top chain’s design ensures smooth engagement with the sprockets, reducing the impact and noise when the chain enters and exits the sprocket teeth. This smoother engagement results in quieter operation compared to other chain types.
3. Low Friction Materials: Many sharp top chains are made from materials with low friction properties, such as plastic or composite materials. These materials reduce the metal-to-metal contact noise common in traditional steel chains, leading to quieter operation.
4. Damping Properties: Some sharp top chains are equipped with built-in dampening features. These dampeners absorb vibrations and shocks, further reducing noise levels during operation. They also help minimize wear and stress on the chain and sprockets.
5. Lubrication and Maintenance: Proper lubrication and maintenance of the sharp top chain contribute to noise reduction. Well-lubricated chains experience less friction, resulting in quieter operation and prolonging the chain’s life.
Impact on Workplace Environments: The noise reduction features of sharp top chains have a positive impact on workplace environments:
A. Improved Working Conditions: Reduced noise levels create a more pleasant working environment for employees. Lower noise levels can lead to increased concentration, communication efficiency, and overall job satisfaction.
B. Compliance with Regulations: In some industries, there are regulations and guidelines regarding workplace noise levels. By using noise-reducing sharp top chains, companies can comply with these regulations and provide a safer and more comfortable work environment for their employees.
C. Noise Pollution Reduction: High noise levels in a workplace can contribute to noise pollution, impacting not only employees but also neighboring businesses and communities. By utilizing noise-reducing sharp top chains, companies can help reduce noise pollution and be considerate of their surroundings.
D. Enhanced Productivity: A quieter workplace can lead to improved focus and productivity. Employees can better communicate and hear important instructions, leading to smoother operations and potentially higher efficiency.
In conclusion, the noise reduction features of sharp top chains have a significant impact on workplace environments, providing benefits such as improved working conditions, compliance with regulations, reduced noise pollution, and potentially enhanced productivity. These factors make sharp top chains an attractive choice for industries seeking quieter and more efficient material handling solutions.
What are the temperature limits of sharp top chains and their applications in high-temperature environments?
Sharp top chains, like other types of chains, have temperature limits that dictate their safe and effective operation in various environments. The temperature limits depend on the materials used in the chain’s construction and the specific application requirements. Here are some general guidelines regarding temperature limits and applications of sharp top chains in high-temperature environments:
- Temperature Limits:
- High-Temperature Applications:
- Metal Processing: Sharp top chains are used in high-temperature metal processing operations, such as furnace conveyors and heat treatment systems. These chains can withstand the heat generated during the metalworking process.
- Foundries: In foundries, sharp top chains are employed to transport hot castings and moldings from one processing stage to another.
- Glass Manufacturing: Sharp top chains are utilized in glass manufacturing processes, including tempering and annealing lines, where the glass is exposed to high temperatures.
- Ceramics Production: Sharp top chains are used in ceramic kilns and drying ovens, which require heat-resistant chains to withstand the high temperatures.
- Automotive Industry: Sharp top chains play a role in various automotive manufacturing processes that involve heat treatment, welding, and painting operations.
The temperature limits of sharp top chains can vary based on the material used for their construction. Standard carbon steel chains typically have lower temperature limits, ranging from approximately -20°C to 250°C (-4°F to 482°F). In contrast, chains made from heat-resistant materials, such as stainless steel or alloy steel, can withstand higher temperatures, typically up to 400°C (752°F) or more.
Sharp top chains with heat-resistant properties find applications in various high-temperature environments, including but not limited to:
It is crucial to consider the temperature limits of sharp top chains when selecting the appropriate chain for a high-temperature application. Exceeding the recommended temperature limits can lead to chain deformation, reduced load-carrying capacity, and premature failure. Regular lubrication and maintenance are also essential to ensure optimal chain performance and longevity in high-temperature environments.
What is a sharp top chain, and how is it used in various industries?
A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:
- Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
- Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
- Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
- Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
- Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
- Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
- Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
- Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.
The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.
editor by CX 2023-10-09
Packaging & Shipping
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
What are the advantages of self-lubricating sharp top chains, and how do they reduce maintenance costs?
Self-lubricating sharp top chains offer several advantages compared to traditional chains that require regular manual lubrication. Here are the benefits of self-lubricating chains and how they reduce maintenance costs:
1. Reduced Friction and Wear:
Self-lubricating chains come pre-coated with a dry lubricant, often made of graphite or other low-friction materials. This coating reduces friction between the chain’s components, resulting in less wear and extending the chain’s service life.
2. Maintenance-Free Operation:
As the name suggests, self-lubricating chains require little to no additional lubrication during their operational life. This significantly reduces the need for manual lubrication maintenance, saving time and labor costs.
3. Consistent Lubrication:
The self-lubricating coating ensures a consistent and even distribution of lubrication along the chain’s contact surfaces. This helps prevent dry spots and reduces the risk of chain failure due to insufficient lubrication.
4. Clean Operation:
Self-lubricating chains produce less debris and dust compared to traditional lubricated chains. This helps maintain a cleaner working environment and reduces the need for frequent cleaning and maintenance.
5. Extended Maintenance Intervals:
Self-lubricating chains can operate for longer periods without requiring maintenance. The need for chain replacement or maintenance is significantly reduced, resulting in cost savings on replacement parts and labor.
6. Improved Performance:
With consistent lubrication, self-lubricating chains maintain their performance and efficiency over a more extended period. This helps ensure smooth and reliable operation in material handling applications.
7. Cost Savings:
By reducing the need for manual lubrication and extending maintenance intervals, self-lubricating sharp top chains lead to cost savings in both labor and lubrication materials.
8. Enhanced Reliability:
Self-lubricating chains are less prone to premature wear and failure due to adequate and consistent lubrication. This results in improved overall system reliability and uptime.
9. Environmental Benefits:
Self-lubricating chains produce less lubricant waste and require fewer lubricants overall, making them more environmentally friendly.
In conclusion, self-lubricating sharp top chains provide numerous advantages, including reduced friction and wear, maintenance-free operation, consistent lubrication, improved performance, and cost savings. Their ability to reduce maintenance costs makes them an attractive choice for industries seeking to optimize their material handling processes and increase overall efficiency.
Are there any eco-friendly options available for sharp top chains made from sustainable materials?
Yes, there are eco-friendly options available for sharp top chains that are made from sustainable materials. As industries increasingly prioritize environmental sustainability, manufacturers have developed alternative chain materials that offer both performance and eco-friendliness. Here are some examples of sustainable materials used for sharp top chains:
- Biodegradable Plastics:
- Recycled Materials:
- Renewable Metals:
- Plant-Based Fibers:
Some sharp top chains are now manufactured using biodegradable plastics. These plastics are derived from renewable sources, such as corn or sugarcane, and are designed to break down naturally over time, reducing their environmental impact.
Manufacturers can produce sharp top chains using recycled materials, such as recycled steel or plastic. By using recycled materials, the demand for new raw resources is reduced, conserving energy and minimizing waste.
Certain sharp top chains are made from renewable metals, such as aluminum, which can be recycled indefinitely without losing their properties. Using renewable metals helps lower the carbon footprint of the manufacturing process.
Some eco-friendly sharp top chains incorporate plant-based fibers, like hemp or jute, which are biodegradable and renewable. These fibers offer good strength and are suitable for lighter-duty applications.
When considering eco-friendly options for sharp top chains, it’s essential to evaluate the specific application and operating conditions to ensure that the selected material meets the required performance standards. While sustainable materials can be more environmentally friendly, they must still provide the necessary strength, durability, and resistance to wear and tear for reliable material handling operations.
As sustainability continues to be a driving force in the industry, more research and development efforts are likely to focus on creating innovative and eco-friendly materials for sharp top chains, offering environmentally conscious solutions for material handling needs.
Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?
Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:
- ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
- ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
- DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
- CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.
When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.
editor by CX 2023-09-13
Stainless Steel Conveyor Chains Mine Machinery Grain Machines Long Pitch Flat Top Table Car Parking Drag Sharp Paver Forging Scraper Trencher Conveyor Chains
|Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Are there any guidelines for disposing of old or damaged sharp top chains in an environmentally responsible manner?
Yes, there are guidelines to ensure the environmentally responsible disposal of old or damaged sharp top chains. Proper disposal helps prevent environmental pollution and promotes sustainable waste management. Here are some guidelines to follow:
Whenever possible, consider recycling the old sharp top chains. Many recycling centers or scrap metal facilities accept metal chains for recycling. Recycling reduces the environmental impact of waste and conserves valuable resources.
2. Local Regulations:
Check your local regulations and guidelines for waste disposal. Different regions may have specific requirements for the disposal of industrial waste, including old chains. Adhere to these regulations to avoid penalties and contribute to responsible waste management.
3. Contact Manufacturers:
Reach out to the manufacturer or supplier of the sharp top chains. They may offer recycling or disposal programs for their products. Manufacturers often have specific procedures for handling their products at the end of their life cycle.
If you are disposing of multiple types of chains, including sharp top chains, segregate them to ensure proper recycling or disposal. Mixing different types of chains can complicate the recycling process.
5. Reuse or Repurpose:
If the sharp top chains are still in usable condition, consider reusing them in other applications within your facility or repurposing them for other projects. Extending the life of the chains reduces the demand for new resources.
6. Consult Waste Management Professionals:
If you are unsure about the best disposal practices, consult waste management professionals or environmental experts. They can provide guidance on proper disposal methods that align with environmental regulations.
7. Prevent Contamination:
Prior to disposal, remove any contaminants or hazardous substances from the chains to prevent environmental contamination.
8. Document Disposal:
Maintain proper documentation of the disposal process, including any recycling or waste management receipts. This documentation may be required for compliance purposes.
By following these guidelines, businesses can dispose of old or damaged sharp top chains in an environmentally responsible manner, contributing to sustainability and responsible waste management practices.
Are there any innovative technologies or advancements in sharp top chains that improve their efficiency?
Yes, there have been several innovative technologies and advancements in sharp top chains that aim to improve their efficiency and performance in material handling applications. Manufacturers are continuously researching and developing new solutions to meet the evolving needs of industries. Here are some of the notable advancements in sharp top chains:
- Advanced Materials:
- Precision Manufacturing:
- Improved Cleat Designs:
- Lubrication Technology:
- High-Temperature Performance:
- Computer-Aided Design (CAD) and Simulation:
One significant advancement is the use of advanced materials, such as high-strength alloys, composite materials, and specialty coatings. These materials offer enhanced wear resistance, improved fatigue strength, and increased corrosion resistance, contributing to longer chain life and improved efficiency.
Manufacturers are leveraging precision manufacturing techniques to create sharp top chains with tighter tolerances and consistent dimensions. This ensures smoother and more precise operation, reducing vibration and noise while increasing overall efficiency.
The design of sharp top chain cleats has seen advancements to optimize material engagement and minimize product spillage or slippage during conveying. Cleats with specialized shapes and profiles offer better grip, reducing the risk of material loss and enhancing conveyor efficiency.
Advancements in lubrication technology have led to the development of specialized lubricants and coatings for sharp top chains. These lubricants reduce friction and wear, improving the chain’s efficiency and extending its service life.
Manufacturers have focused on creating sharp top chains with improved performance in high-temperature environments. Heat-resistant materials and specialized heat treatment processes allow these chains to maintain their strength and integrity at elevated temperatures.
CAD software and simulation tools have revolutionized the design and testing of sharp top chains. Engineers can analyze various chain configurations and operating conditions virtually, optimizing the chain’s design for maximum efficiency before physical prototyping.
These advancements in sharp top chain technology have resulted in improved efficiency, higher reliability, and reduced maintenance requirements. Manufacturers continue to explore new materials, coatings, and design concepts to meet the increasing demands of modern material handling applications.
Are there any safety guidelines to follow when working with sharp top chains to prevent accidents or injuries?
Yes, working with sharp top chains requires adherence to specific safety guidelines to prevent accidents or injuries. Here are some essential safety measures to follow:
- Personal Protective Equipment (PPE): Wear appropriate PPE, including safety goggles, gloves, and protective clothing, to protect against potential contact with sharp edges and debris during maintenance or handling of the chain.
- Training and Familiarity: Ensure that personnel handling sharp top chains are adequately trained in their safe operation, maintenance, and handling. Familiarity with the machinery and chain components is essential to prevent accidents.
- Lockout/Tagout Procedures: Before performing any maintenance or repair tasks, follow lockout/tagout procedures to isolate the power source and prevent accidental startup of the machinery.
- Proper Handling: Always handle sharp top chains with care. Avoid rough or sudden movements that could lead to accidental injuries or damage to the chain.
- Regular Inspections: Schedule regular inspections to identify any wear, damage, or misalignment of the sharp top chain. Address any issues promptly to avoid potential hazards during operation.
- Lubrication Safety: When applying lubrication to the chain, ensure that the machinery is turned off to prevent accidental movement. Use caution to avoid spillage or contact with hot components.
- Working Load Limits: Always adhere to the working load limits specified by the manufacturer for the sharp top chain and ensure that the chain is not overloaded, which could lead to failure or accidents.
- Environmental Considerations: Consider the operating environment of the sharp top chain and choose a suitable chain material or coating to withstand the conditions. Corrosive or abrasive environments may require additional safety precautions.
- Replace Worn-out Components: Replace any worn-out or damaged chain links, sprockets, or other components with compatible and correctly installed replacements to maintain safe operation.
- Emergency Procedures: Establish and communicate emergency procedures in case of accidents or unexpected events involving the sharp top chain. Ensure that all personnel know how to respond to such situations.
By following these safety guidelines, you can minimize the risk of accidents and injuries while working with sharp top chains, ensuring a safe and efficient material handling environment in your facility.
editor by CX 2023-09-01