Product Description
Product Description
|
HRSY Roller Chain Profile |
|||
|
Standard: |
ANSI, DIN, ISO |
||
|
Type: |
Drive chains, Conveyor chains, Engineering chains, Agricultural chains, Traction chains, Escalator chains |
||
|
Drive chain |
Short pitch precision roller chain (A series, B series, Hevey duty series roller chain) High strength short pitch roller chains Self-lubrication roller chain O-Ring chains Oil filed chains Heavy duty cranked-link transmission chains Double pitch transmission chains Inverted tooth chains Motorcycle chains Other (Driver chains) |
||
|
Conveyor chains |
Conveying roller chains Rubber attached plate chains Printing iron drying room line chains Double hinged conveyor chains Metric (M type) conveyor chains FV series conveyor chains Wooden conveyor chains Chains for food packaging machinery Conveyor chains for paper roll |
||
|
Engineering chains |
Conveying chains for cement industry Scraper conveyor chains Conveyor chains for coal washer Rubber gloves carrier chains Steel sleeve chain for engineering Welded-steel-type mill chains Sugar machine chains Conveyor chains for steel mill |
||
|
Agricultural chains |
Agricultural machinery drive chains Steel pintle chains ZGS38 combine harvester chains Rice harvester chains S type C type Others |
||
|
Traction chains |
Plate chains Leaf chains for sky stacker Traction chains Others |
||
|
Escalator chains |
Escalator step chains Escalator driver chains |
||
|
Material |
40Mn, 45Mn, SS316, SS304, SS201 |
||
|
Advantage |
We have competitive price and high quality. Our stock standard length: 5ft each piece, 10ft each piece. Custom length: We can custom according to your demand. We can accept your Logo, accept ODM, OEM. |
||
Detailed Photos
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
|
6.Our services: |
1).Competitive price |
|||
|
2).High quality products |
||||
|
3).OEM service or can customized according to your drawings |
||||
|
4).Reply your inquiry in 24 hours |
||||
|
5).Professional technical team 24 hours online service |
||||
|
6).Provide sample service |
||||
Main products
Machines
Exbihition
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 50/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I use a sharp top chain in a vertical conveyor system, and what considerations should I take into account?
Yes, you can use a sharp top chain in a vertical conveyor system, but there are several important considerations to take into account:
1. Load Capacity:
Ensure that the sharp top chain you choose has the appropriate load capacity for your vertical conveyor system. Consider the weight of the materials or products being transported and select a chain that can handle the maximum load without exceeding its load capacity.
2. Chain Speed:
The speed at which the chain moves in a vertical conveyor is critical for efficient material handling. Select a sharp top chain that can withstand the required chain speed without compromising its integrity or causing excessive wear.
3. Material Compatibility:
Verify that the sharp top chain material is suitable for the specific environment and the materials being conveyed. In some cases, you may need a chain with corrosion-resistant properties or the ability to handle abrasive materials.
4. Lubrication:
In a vertical conveyor system, proper lubrication is essential to reduce friction and wear. Ensure the sharp top chain is adequately lubricated and that the lubricant used is appropriate for the chain’s material and operating conditions.
5. Tensioning and Alignment:
Proper tensioning and alignment of the sharp top chain are critical for smooth and efficient operation. Ensure that the chain is correctly tensioned and aligned to prevent premature wear and reduce the risk of chain derailment.
6. Noise and Vibration:
Vertical conveyor systems can generate significant noise and vibration. Consider noise reduction features in the sharp top chain design to minimize workplace noise and vibration levels.
7. Safety:
Vertical conveyor systems involve moving materials at heights, which poses certain safety risks. Implement safety features and follow safety guidelines to prevent accidents and ensure the well-being of operators and maintenance personnel.
8. Maintenance and Inspection:
Regular maintenance and inspection are crucial for the smooth functioning of the sharp top chain in a vertical conveyor system. Establish a maintenance schedule and conduct inspections to identify any signs of wear, misalignment, or other issues.
9. Expert Consultation:
If you are unsure about selecting the right sharp top chain for your vertical conveyor system, seek expert consultation from a reputable supplier or manufacturer. They can help you choose the most suitable chain based on your specific application and requirements.
By considering these factors and making informed decisions, you can successfully use a sharp top chain in a vertical conveyor system, ensuring efficient material handling and safe operation.
What are the maintenance intervals and best practices for keeping a sharp top chain in optimal condition?
Maintaining a sharp top chain is essential to ensure its longevity and efficient operation. Here are the recommended maintenance intervals and best practices for keeping a sharp top chain in optimal condition:
- Regular Inspections:
- Cleaning:
- Lubrication:
- Tensioning:
- Replacing Worn Parts:
- Environmental Considerations:
- Training and Operator Awareness:
Inspect the sharp top chain regularly to identify signs of wear, damage, or misalignment. Depending on the operating conditions and application, inspections can be conducted weekly, monthly, or at specified intervals provided by the chain manufacturer.
Keep the sharp top chain clean and free from debris, dirt, and buildup. Cleaning can be done using a brush, compressed air, or a cleaning solution. Removing contaminants helps reduce friction and wear, leading to better performance and longer chain life.
Proper lubrication is crucial to reduce friction and prevent premature wear of the chain. Apply the appropriate lubricant to the chain as recommended by the manufacturer. Lubrication intervals may vary depending on the application, but it is generally done every 50 to 100 hours of operation.
Check the tension of the sharp top chain regularly and adjust it to the recommended level. Over-tensioning can lead to increased wear and strain on the chain, while insufficient tension can result in slippage and misalignment. Follow the manufacturer’s guidelines for proper tensioning.
If any components of the sharp top chain, such as cleats or links, show significant wear or damage, replace them promptly. Continuing to use a worn chain can lead to decreased performance and potential damage to the conveyor system or machinery.
Take into account the environmental conditions in which the sharp top chain operates. In harsh or corrosive environments, additional precautions and more frequent maintenance may be necessary to ensure the chain’s optimal performance and longevity.
Ensure that personnel responsible for the conveyor system or machinery are trained in proper sharp top chain maintenance procedures. Operator awareness of potential issues and early detection of problems can prevent more significant damage and costly repairs.
By following these maintenance intervals and best practices, you can keep your sharp top chain in optimal condition, reduce downtime, and extend its service life, ensuring reliable and efficient material handling in your operations.
How do I choose the right sharp top chain for my specific application or machinery?
Choosing the right sharp top chain for your specific application or machinery involves considering several important factors to ensure optimal performance and efficiency. Follow these steps to make an informed decision:
- 1. Identify Your Application: Determine the specific application for which you need the sharp top chain. Understand the material handling requirements, load capacity, and environmental conditions in which the chain will operate.
- 2. Chain Size and Pitch: Select the appropriate chain size and pitch that match your machinery’s sprockets and the material handling requirements. The chain size must be compatible with the sprocket size for proper engagement and smooth operation.
- 3. Material Selection: Consider the material of the sharp top chain based on the application’s demands. Common materials include carbon steel, stainless steel, and alloy steel. Stainless steel is suitable for corrosive environments, while carbon steel provides high strength and affordability.
- 4. Load Capacity: Determine the maximum load capacity required for your application. Ensure that the selected sharp top chain can handle the expected loads without deformation or failure.
- 5. Operating Conditions: Evaluate the operating conditions, including temperature, moisture, and exposure to chemicals or abrasive materials. Choose a chain with appropriate coatings or materials that can withstand the specific environment.
- 6. Conveyor Speed: Consider the conveyor speed at which the sharp top chain will operate. Higher conveyor speeds may require chains designed for greater wear resistance and stability.
- 7. Consult with Experts: If you are unsure about the best sharp top chain for your application, seek advice from industry experts or chain manufacturers. They can provide valuable insights and recommendations based on their experience and expertise.
- 8. Cost and Longevity: Compare the cost of the sharp top chain with its expected service life and performance. Sometimes, investing in a higher-quality chain that lasts longer can be more cost-effective in the long run.
- 9. Maintenance Requirements: Consider the maintenance requirements of the chain, including lubrication needs and replacement intervals. Chains that require less frequent maintenance can lead to reduced downtime and operational costs.
By carefully considering these factors and consulting with experts, you can choose the right sharp top chain that meets the specific demands of your application or machinery, ensuring reliable and efficient material handling operations.
editor by CX 2024-04-23
China factory Sharp Top Transfer Chains Conveyor Chain
Product Description
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transportation Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Polishing |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the best practices for aligning and tensioning a sharp top chain to reduce wear and tear?
Proper alignment and tensioning of a sharp top chain are essential to minimize wear and tear, ensuring optimal performance and longevity. Following these best practices can help achieve the desired results:
- Alignment:
- Tensioning:
- Regular Maintenance:
- Keep the Chain Clean:
- Monitor Chain Elongation:
- Train Operators:
Ensure that the conveyor system’s sprockets and guides are aligned correctly. Misalignment can cause the chain to wear unevenly and lead to premature failure. Regularly inspect and adjust the alignment as needed to maintain proper tracking of the sharp top chain.
Proper tensioning is critical for preventing slack in the chain, which can lead to excessive wear. Follow the manufacturer’s recommendations for the appropriate tension level, and use tensioners or take-up units to adjust the tension as necessary. Avoid over-tensioning, as it can put unnecessary stress on the chain and components.
Implement a regular maintenance schedule to inspect the sharp top chain, sprockets, and guides. Check for signs of wear, damage, or misalignment, and address any issues promptly. Lubricate the chain as recommended by the manufacturer to reduce friction and wear.
Prevent buildup of debris, dust, or contaminants on the sharp top chain, as they can accelerate wear and cause the chain to operate less efficiently. Clean the chain regularly using appropriate methods and materials.
Track the elongation of the sharp top chain over time. Chains naturally elongate with use, and excessive elongation can lead to poor performance and potential damage. Replace the chain when it reaches the manufacturer’s recommended elongation limit.
Properly train conveyor system operators on the importance of maintaining the sharp top chain. Encourage them to report any abnormal sounds, vibrations, or observations related to the chain’s performance for timely action.
By adhering to these best practices, you can ensure that the sharp top chain remains in good condition, reducing wear and tear and extending its service life. Regular maintenance, proper tensioning, and correct alignment are key factors in optimizing the performance of your conveyor system and minimizing downtime due to chain issues.
What are the temperature limits of sharp top chains and their applications in high-temperature environments?
Sharp top chains, like other types of chains, have temperature limits that dictate their safe and effective operation in various environments. The temperature limits depend on the materials used in the chain’s construction and the specific application requirements. Here are some general guidelines regarding temperature limits and applications of sharp top chains in high-temperature environments:
- Temperature Limits:
- High-Temperature Applications:
- Metal Processing: Sharp top chains are used in high-temperature metal processing operations, such as furnace conveyors and heat treatment systems. These chains can withstand the heat generated during the metalworking process.
- Foundries: In foundries, sharp top chains are employed to transport hot castings and moldings from one processing stage to another.
- Glass Manufacturing: Sharp top chains are utilized in glass manufacturing processes, including tempering and annealing lines, where the glass is exposed to high temperatures.
- Ceramics Production: Sharp top chains are used in ceramic kilns and drying ovens, which require heat-resistant chains to withstand the high temperatures.
- Automotive Industry: Sharp top chains play a role in various automotive manufacturing processes that involve heat treatment, welding, and painting operations.
The temperature limits of sharp top chains can vary based on the material used for their construction. Standard carbon steel chains typically have lower temperature limits, ranging from approximately -20°C to 250°C (-4°F to 482°F). In contrast, chains made from heat-resistant materials, such as stainless steel or alloy steel, can withstand higher temperatures, typically up to 400°C (752°F) or more.
Sharp top chains with heat-resistant properties find applications in various high-temperature environments, including but not limited to:
It is crucial to consider the temperature limits of sharp top chains when selecting the appropriate chain for a high-temperature application. Exceeding the recommended temperature limits can lead to chain deformation, reduced load-carrying capacity, and premature failure. Regular lubrication and maintenance are also essential to ensure optimal chain performance and longevity in high-temperature environments.
What is a sharp top chain, and how is it used in various industries?
A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:
- Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
- Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
- Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
- Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
- Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
- Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
- Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
- Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.
The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.
editor by CX 2024-03-26
China wholesaler Factory High Tensile Wood Conveyor Chains Sharp Top Roller Chain
Product Description
Product Description
|
HRSY Roller Chain Profile |
|||
|
Standard: |
ANSI, DIN, ISO |
||
|
Type: |
Drive chains, Conveyor chains, Engineering chains, Agricultural chains, Traction chains, Escalator chains |
||
|
Drive chain |
Short pitch precision roller chain (A series, B series, Hevey duty series roller chain) High strength short pitch roller chains Self-lubrication roller chain O-Ring chains Oil filed chains Heavy duty cranked-link transmission chains Double pitch transmission chains Inverted tooth chains Motorcycle chains Other (Driver chains) |
||
|
Conveyor chains |
Conveying roller chains Rubber attached plate chains Printing iron drying room line chains Double hinged conveyor chains Metric (M type) conveyor chains FV series conveyor chains Wooden conveyor chains Chains for food packaging machinery Conveyor chains for paper roll |
||
|
Engineering chains |
Conveying chains for cement industry Scraper conveyor chains Conveyor chains for coal washer Rubber gloves carrier chains Steel sleeve chain for engineering Welded-steel-type mill chains Sugar machine chains Conveyor chains for steel mill |
||
|
Agricultural chains |
Agricultural machinery drive chains Steel pintle chains ZGS38 combine harvester chains Rice harvester chains S type C type Others |
||
|
Traction chains |
Plate chains Leaf chains for sky stacker Traction chains Others |
||
|
Escalator chains |
Escalator step chains Escalator driver chains |
||
|
Material |
40Mn, 45Mn, SS316, SS304, SS201 |
||
|
Advantage |
We have competitive price and high quality. Our stock standard length: 5ft each piece, 10ft each piece. Custom length: We can custom according to your demand. We can accept your Logo, accept ODM, OEM. |
||
Detailed Photos
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
|
6.Our services: |
1).Competitive price |
|||
|
2).High quality products |
||||
|
3).OEM service or can customized according to your drawings |
||||
|
4).Reply your inquiry in 24 hours |
||||
|
5).Professional technical team 24 hours online service |
||||
|
6).Provide sample service |
||||
Main products
Machines
Exbihition
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 50/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the noise reduction features of sharp top chains and their impact on workplace environments?
Sharp top chains are designed with specific features that contribute to noise reduction, making them a favorable choice in various workplace environments. Here are some noise reduction features of sharp top chains and their impact:
1. Precise Fit and Tolerance: Sharp top chains are manufactured to have a precise fit and tight tolerance between the chain and sprockets. This minimizes the chances of chain vibration and rattling, reducing the overall noise generated during operation.
2. Smooth Engagement: The sharp top chain’s design ensures smooth engagement with the sprockets, reducing the impact and noise when the chain enters and exits the sprocket teeth. This smoother engagement results in quieter operation compared to other chain types.
3. Low Friction Materials: Many sharp top chains are made from materials with low friction properties, such as plastic or composite materials. These materials reduce the metal-to-metal contact noise common in traditional steel chains, leading to quieter operation.
4. Damping Properties: Some sharp top chains are equipped with built-in dampening features. These dampeners absorb vibrations and shocks, further reducing noise levels during operation. They also help minimize wear and stress on the chain and sprockets.
5. Lubrication and Maintenance: Proper lubrication and maintenance of the sharp top chain contribute to noise reduction. Well-lubricated chains experience less friction, resulting in quieter operation and prolonging the chain’s life.
Impact on Workplace Environments: The noise reduction features of sharp top chains have a positive impact on workplace environments:
A. Improved Working Conditions: Reduced noise levels create a more pleasant working environment for employees. Lower noise levels can lead to increased concentration, communication efficiency, and overall job satisfaction.
B. Compliance with Regulations: In some industries, there are regulations and guidelines regarding workplace noise levels. By using noise-reducing sharp top chains, companies can comply with these regulations and provide a safer and more comfortable work environment for their employees.
C. Noise Pollution Reduction: High noise levels in a workplace can contribute to noise pollution, impacting not only employees but also neighboring businesses and communities. By utilizing noise-reducing sharp top chains, companies can help reduce noise pollution and be considerate of their surroundings.
D. Enhanced Productivity: A quieter workplace can lead to improved focus and productivity. Employees can better communicate and hear important instructions, leading to smoother operations and potentially higher efficiency.
In conclusion, the noise reduction features of sharp top chains have a significant impact on workplace environments, providing benefits such as improved working conditions, compliance with regulations, reduced noise pollution, and potentially enhanced productivity. These factors make sharp top chains an attractive choice for industries seeking quieter and more efficient material handling solutions.
What are the temperature limits of sharp top chains and their applications in high-temperature environments?
Sharp top chains, like other types of chains, have temperature limits that dictate their safe and effective operation in various environments. The temperature limits depend on the materials used in the chain’s construction and the specific application requirements. Here are some general guidelines regarding temperature limits and applications of sharp top chains in high-temperature environments:
- Temperature Limits:
- High-Temperature Applications:
- Metal Processing: Sharp top chains are used in high-temperature metal processing operations, such as furnace conveyors and heat treatment systems. These chains can withstand the heat generated during the metalworking process.
- Foundries: In foundries, sharp top chains are employed to transport hot castings and moldings from one processing stage to another.
- Glass Manufacturing: Sharp top chains are utilized in glass manufacturing processes, including tempering and annealing lines, where the glass is exposed to high temperatures.
- Ceramics Production: Sharp top chains are used in ceramic kilns and drying ovens, which require heat-resistant chains to withstand the high temperatures.
- Automotive Industry: Sharp top chains play a role in various automotive manufacturing processes that involve heat treatment, welding, and painting operations.
The temperature limits of sharp top chains can vary based on the material used for their construction. Standard carbon steel chains typically have lower temperature limits, ranging from approximately -20°C to 250°C (-4°F to 482°F). In contrast, chains made from heat-resistant materials, such as stainless steel or alloy steel, can withstand higher temperatures, typically up to 400°C (752°F) or more.
Sharp top chains with heat-resistant properties find applications in various high-temperature environments, including but not limited to:
It is crucial to consider the temperature limits of sharp top chains when selecting the appropriate chain for a high-temperature application. Exceeding the recommended temperature limits can lead to chain deformation, reduced load-carrying capacity, and premature failure. Regular lubrication and maintenance are also essential to ensure optimal chain performance and longevity in high-temperature environments.
What is a sharp top chain, and how is it used in various industries?
A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:
- Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
- Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
- Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
- Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
- Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
- Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
- Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
- Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.
The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.
editor by CX 2023-10-09
China Professional Sharp Top Transfer Chains Conveyor Chain
Product Description
Product Description
Detailed Photos
Product Parameters
Certifications
Our Advantages
Packaging & Shipping
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
| Usage: | Transportation Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Polishing |
| Feature: | Oil Resistant |
| Chain Size: | Customized |
| Structure: | Top Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the advantages of self-lubricating sharp top chains, and how do they reduce maintenance costs?
Self-lubricating sharp top chains offer several advantages compared to traditional chains that require regular manual lubrication. Here are the benefits of self-lubricating chains and how they reduce maintenance costs:
1. Reduced Friction and Wear:
Self-lubricating chains come pre-coated with a dry lubricant, often made of graphite or other low-friction materials. This coating reduces friction between the chain’s components, resulting in less wear and extending the chain’s service life.
2. Maintenance-Free Operation:
As the name suggests, self-lubricating chains require little to no additional lubrication during their operational life. This significantly reduces the need for manual lubrication maintenance, saving time and labor costs.
3. Consistent Lubrication:
The self-lubricating coating ensures a consistent and even distribution of lubrication along the chain’s contact surfaces. This helps prevent dry spots and reduces the risk of chain failure due to insufficient lubrication.
4. Clean Operation:
Self-lubricating chains produce less debris and dust compared to traditional lubricated chains. This helps maintain a cleaner working environment and reduces the need for frequent cleaning and maintenance.
5. Extended Maintenance Intervals:
Self-lubricating chains can operate for longer periods without requiring maintenance. The need for chain replacement or maintenance is significantly reduced, resulting in cost savings on replacement parts and labor.
6. Improved Performance:
With consistent lubrication, self-lubricating chains maintain their performance and efficiency over a more extended period. This helps ensure smooth and reliable operation in material handling applications.
7. Cost Savings:
By reducing the need for manual lubrication and extending maintenance intervals, self-lubricating sharp top chains lead to cost savings in both labor and lubrication materials.
8. Enhanced Reliability:
Self-lubricating chains are less prone to premature wear and failure due to adequate and consistent lubrication. This results in improved overall system reliability and uptime.
9. Environmental Benefits:
Self-lubricating chains produce less lubricant waste and require fewer lubricants overall, making them more environmentally friendly.
In conclusion, self-lubricating sharp top chains provide numerous advantages, including reduced friction and wear, maintenance-free operation, consistent lubrication, improved performance, and cost savings. Their ability to reduce maintenance costs makes them an attractive choice for industries seeking to optimize their material handling processes and increase overall efficiency.
Are there any eco-friendly options available for sharp top chains made from sustainable materials?
Yes, there are eco-friendly options available for sharp top chains that are made from sustainable materials. As industries increasingly prioritize environmental sustainability, manufacturers have developed alternative chain materials that offer both performance and eco-friendliness. Here are some examples of sustainable materials used for sharp top chains:
- Biodegradable Plastics:
- Recycled Materials:
- Renewable Metals:
- Plant-Based Fibers:
Some sharp top chains are now manufactured using biodegradable plastics. These plastics are derived from renewable sources, such as corn or sugarcane, and are designed to break down naturally over time, reducing their environmental impact.
Manufacturers can produce sharp top chains using recycled materials, such as recycled steel or plastic. By using recycled materials, the demand for new raw resources is reduced, conserving energy and minimizing waste.
Certain sharp top chains are made from renewable metals, such as aluminum, which can be recycled indefinitely without losing their properties. Using renewable metals helps lower the carbon footprint of the manufacturing process.
Some eco-friendly sharp top chains incorporate plant-based fibers, like hemp or jute, which are biodegradable and renewable. These fibers offer good strength and are suitable for lighter-duty applications.
When considering eco-friendly options for sharp top chains, it’s essential to evaluate the specific application and operating conditions to ensure that the selected material meets the required performance standards. While sustainable materials can be more environmentally friendly, they must still provide the necessary strength, durability, and resistance to wear and tear for reliable material handling operations.
As sustainability continues to be a driving force in the industry, more research and development efforts are likely to focus on creating innovative and eco-friendly materials for sharp top chains, offering environmentally conscious solutions for material handling needs.
Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?
Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:
- ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
- ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
- DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
- CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.
When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.
editor by CX 2023-09-13
China OEM Stainless Steel Conveyor Chains Mine Machinery Grain Machines Long Pitch Flat Top Table Car Parking Drag Sharp Paver Forging Scraper Trencher Conveyor Chains
Product Description
Stainless Steel Conveyor Chains Mine Machinery Grain Machines Long Pitch Flat Top Table Car Parking Drag Sharp Paver Forging Scraper Trencher Conveyor Chains
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Are there any guidelines for disposing of old or damaged sharp top chains in an environmentally responsible manner?
Yes, there are guidelines to ensure the environmentally responsible disposal of old or damaged sharp top chains. Proper disposal helps prevent environmental pollution and promotes sustainable waste management. Here are some guidelines to follow:
1. Recycling:
Whenever possible, consider recycling the old sharp top chains. Many recycling centers or scrap metal facilities accept metal chains for recycling. Recycling reduces the environmental impact of waste and conserves valuable resources.
2. Local Regulations:
Check your local regulations and guidelines for waste disposal. Different regions may have specific requirements for the disposal of industrial waste, including old chains. Adhere to these regulations to avoid penalties and contribute to responsible waste management.
3. Contact Manufacturers:
Reach out to the manufacturer or supplier of the sharp top chains. They may offer recycling or disposal programs for their products. Manufacturers often have specific procedures for handling their products at the end of their life cycle.
4. Segregation:
If you are disposing of multiple types of chains, including sharp top chains, segregate them to ensure proper recycling or disposal. Mixing different types of chains can complicate the recycling process.
5. Reuse or Repurpose:
If the sharp top chains are still in usable condition, consider reusing them in other applications within your facility or repurposing them for other projects. Extending the life of the chains reduces the demand for new resources.
6. Consult Waste Management Professionals:
If you are unsure about the best disposal practices, consult waste management professionals or environmental experts. They can provide guidance on proper disposal methods that align with environmental regulations.
7. Prevent Contamination:
Prior to disposal, remove any contaminants or hazardous substances from the chains to prevent environmental contamination.
8. Document Disposal:
Maintain proper documentation of the disposal process, including any recycling or waste management receipts. This documentation may be required for compliance purposes.
By following these guidelines, businesses can dispose of old or damaged sharp top chains in an environmentally responsible manner, contributing to sustainability and responsible waste management practices.
Are there any innovative technologies or advancements in sharp top chains that improve their efficiency?
Yes, there have been several innovative technologies and advancements in sharp top chains that aim to improve their efficiency and performance in material handling applications. Manufacturers are continuously researching and developing new solutions to meet the evolving needs of industries. Here are some of the notable advancements in sharp top chains:
- Advanced Materials:
- Precision Manufacturing:
- Improved Cleat Designs:
- Lubrication Technology:
- High-Temperature Performance:
- Computer-Aided Design (CAD) and Simulation:
One significant advancement is the use of advanced materials, such as high-strength alloys, composite materials, and specialty coatings. These materials offer enhanced wear resistance, improved fatigue strength, and increased corrosion resistance, contributing to longer chain life and improved efficiency.
Manufacturers are leveraging precision manufacturing techniques to create sharp top chains with tighter tolerances and consistent dimensions. This ensures smoother and more precise operation, reducing vibration and noise while increasing overall efficiency.
The design of sharp top chain cleats has seen advancements to optimize material engagement and minimize product spillage or slippage during conveying. Cleats with specialized shapes and profiles offer better grip, reducing the risk of material loss and enhancing conveyor efficiency.
Advancements in lubrication technology have led to the development of specialized lubricants and coatings for sharp top chains. These lubricants reduce friction and wear, improving the chain’s efficiency and extending its service life.
Manufacturers have focused on creating sharp top chains with improved performance in high-temperature environments. Heat-resistant materials and specialized heat treatment processes allow these chains to maintain their strength and integrity at elevated temperatures.
CAD software and simulation tools have revolutionized the design and testing of sharp top chains. Engineers can analyze various chain configurations and operating conditions virtually, optimizing the chain’s design for maximum efficiency before physical prototyping.
These advancements in sharp top chain technology have resulted in improved efficiency, higher reliability, and reduced maintenance requirements. Manufacturers continue to explore new materials, coatings, and design concepts to meet the increasing demands of modern material handling applications.
Are there any safety guidelines to follow when working with sharp top chains to prevent accidents or injuries?
Yes, working with sharp top chains requires adherence to specific safety guidelines to prevent accidents or injuries. Here are some essential safety measures to follow:
- Personal Protective Equipment (PPE): Wear appropriate PPE, including safety goggles, gloves, and protective clothing, to protect against potential contact with sharp edges and debris during maintenance or handling of the chain.
- Training and Familiarity: Ensure that personnel handling sharp top chains are adequately trained in their safe operation, maintenance, and handling. Familiarity with the machinery and chain components is essential to prevent accidents.
- Lockout/Tagout Procedures: Before performing any maintenance or repair tasks, follow lockout/tagout procedures to isolate the power source and prevent accidental startup of the machinery.
- Proper Handling: Always handle sharp top chains with care. Avoid rough or sudden movements that could lead to accidental injuries or damage to the chain.
- Regular Inspections: Schedule regular inspections to identify any wear, damage, or misalignment of the sharp top chain. Address any issues promptly to avoid potential hazards during operation.
- Lubrication Safety: When applying lubrication to the chain, ensure that the machinery is turned off to prevent accidental movement. Use caution to avoid spillage or contact with hot components.
- Working Load Limits: Always adhere to the working load limits specified by the manufacturer for the sharp top chain and ensure that the chain is not overloaded, which could lead to failure or accidents.
- Environmental Considerations: Consider the operating environment of the sharp top chain and choose a suitable chain material or coating to withstand the conditions. Corrosive or abrasive environments may require additional safety precautions.
- Replace Worn-out Components: Replace any worn-out or damaged chain links, sprockets, or other components with compatible and correctly installed replacements to maintain safe operation.
- Emergency Procedures: Establish and communicate emergency procedures in case of accidents or unexpected events involving the sharp top chain. Ensure that all personnel know how to respond to such situations.
By following these safety guidelines, you can minimize the risk of accidents and injuries while working with sharp top chains, ensuring a safe and efficient material handling environment in your facility.
editor by CX 2023-09-01
China OEM Alloy Steel Conveyor Chain High Strength Agricultural Machinery Baling Machine Chains sintered bush chain
Product Description
Company Profile
-HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Production Capacity Equipment
By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
Product Advantages
| — Ten CoreTechnologies — |
| 1 | Chain strengh preload technology | 2 | Pin CRV treatment technology |
| 3 | Plate smoothly punching technology | 4 | Bush oil hole technology |
| 5 | Vacuum Oiled Technology | 6 | Precision Punching Technology |
| 7 | Low frequency fatigue test technology for lange size chain | 8 | Chain length comparison technology |
| 9 | Variation of silence design technology | 10 | Chain dynamic testingtechnology technologies |
Certifications
CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
FAQ
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight.
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
| Type: | Agricultural Machinery Chain |
|---|---|
| Material: | Alloy |
| Inside Material: | Stainless Steel |
| Feature: | Oil-Resistant, Wear-Resistant |
| Tensile Strength: | Strong |
| Made Style: | Manufacture & OEM |
| Samples: |
US$ 5/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
editor by CX 2023-06-13
China Good quality CZPT 1600-2 1800-2 Asphalt Paver Spare Parts 2135839 Conveyor Chains bush chain exercise
Product Description
Detailed Photos
Company Profile
HangZhou CZPT Machinery Technology Co.Ltd is specialized in manufacturing and distributing spare parts of asphalt paver, milling machine and road roller. We provide daily maintenance, overhaul and technical service for our customers. Our main products includes: 1. For asphalt paver, track pad, track chain, screed plate, conveyor chain, leveling sensor, auger sensor and control pane. 2. For milling machine, track shoe, cutting teeth, tool holder, base holder, string sensor, conveyor belt and milling depth sensor. 3. For road roller, rubber buffer, water pump and spray nozzle and other various road construction machinery parts.
CZPT is located in Home of German Enterprises – HangZhou. With its superior geographical position, CZPT enjoys convenient water, land and air transportation, which ensures its timely delivery and export. CZPT has distributed its products all over the world, such as the United State, North Europe, East Europe, Southeast Asia, Australia, Middle east and established a stable and friendly cooperation relationship with those companies.
CZPT will always adhere to its management concept,”honest, quality first,service first”, constantly upgrading its products and making more innovations. We offer professional technical support, perfect after-sales service and complete product stock to every road construction company, aiming to live up to all their expectations.
CZPT is going to be stronger with the support of all our dear customers. We warmly welcome you to contact us for future business relationship and are sincerely looking CZPT to cooperating with you.
Packaging & Shipping
1. Delivery terms:by sea/ by air
2. Delivery times:7-15 Days
3. Payment terms:FOB/EXW/CIF
Our Services
1. Warranty
2. After-sales service
3. Quality certification
4. Customized service
5. Sample service
| After-sales Service: | Aftersales Services Available |
|---|---|
| Warranty: | / |
| Type: | Auger Chain |
| Application: | Conveyor System |
| Condition: | New |
| Transport Package: | Pallets |
| Samples: |
US$ 650/Piece
1 Piece(Min.Order) | |
|---|
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by CX 2023-06-02
China Good quality marine hardware motorcycle parts Conveyor Chain Roller Chains /Hollow Chains/stainless steel Pintle Chain (M Series) bush conveyor chain
Product Description
Conveyor Chains (M Series)
Chain No.: M20, M28, M40, M56, M80, M112, M160, M224, M315, M450
Pitch: 40.0mm to 200.0 mm
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff
Why choose us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc.
In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present. You may also visit our online company introduction which includes our latest product line.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CZPT receipt of your detailed requirements.
We look CZPT to receiving your enquires soon.
| Usage: | Transmission Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
buy drive chain
Buying a drive chain requires a certain understading of its characteristics. This article discusses the different types of chains available, including Silent, Flat-top, and Duplex. By the end of this article, you should have a basic understanding of what each type of chain is for. First, here are some basic rules to keep in mind when shopping for a chain. To find the drive chain that best suits your needs, read on.
roller chain
Choosing the right roller chain for your drive chain depends on several factors. First, you have to determine the motor horsepower and rpm for the small drive sprocket. These values determine the size of the chain and the number of teeth on the drive sprocket. Next, you need to determine the size of the conveyor chain, it can be the horizontal, vertical, or curved radius. Depending on your specific needs, you can also choose between two-strand or three-strand chains.
The roller chain of the drive chain must be properly tensioned. It should also have a proper lubrication system. Chain sag should not exceed two to four percent of the center distance (the distance between the two axles). Also, it shouldn’t make any unusual noises or obvious problems. One of the main reasons for excessive wear is the size of the load. Each chain has a specified maximum working load.
The maximum roller chain load must be less than 1/9 or 6 times the tensile strength of the drive chain. This amount should not exceed this threshold, as exceeding this level will result in chain plate fatigue. To avoid this, you should use a roller chain with a higher number of strands. Also, for high power requirements, a roller chain with a higher number of strands is recommended. One final tip for choosing a drive chain: it should not be used when there is a high risk of corrosion or rusting.
The materials used to manufacture roller chains vary according to the specific application. Common materials include steel and stainless steel. However, stainless steel is used in food processing machinery and other environments that require lubrication. Brass and nylon are also sometimes used. These factors determine the selection of suitable materials for the drive chain. If you are not sure which material to use, you can consult an industry professional. These professionals will help you choose the right chain for the job at hand.
mute chain
The design of the silent transmission chain is as follows: the large chain plates 2 are stacked one on top of the other in the direction of the chain length. The connecting rods are connected by connecting pins 3. The outermost and central guide plates 4 are fastened to the connecting pins 3 by means of rivets. This construction helps minimize friction on the sliding surfaces of the chain. Chainplate 2 of the silent transmission chain is usually made of stainless steel.
The link plates are made of steel and have a rectangular shape with pinholes 41. These guide plates have no teeth but have curved surfaces that guide the silent drive chain on the sprockets. In addition, the rear portion of the guide plate is higher than the portion of the chainplate. This feature improves pitch balance. The present invention is also applicable to silent transmission chains using rockers.
When it comes to chain design, it’s important to remember that silent drive chains are often used in automotive engines, especially timing and cam drives. This type of drive reduces noise and vibration due to its low engagement angle and links engagement with the sprocket. However, these applications are not limited to timing and cam drives; they can also be used for front-wheel power transmission. For example, silent drive chains are designed to resemble those used in NASCAR racing engines.
The design of the silent drive chain is based on the structure of the roller chain. Its components are standardized and manufactured according to pitch. There are single-row and multi-row versions. Quiet chains, also known as inverted tooth chains, are shaped to reduce noise from stretching. It’s also designed to minimize the amount of friction caused by small changes in pitch. Its teeth don’t slide against each other, so the chain is smoother and more durable.
flat top chain
One of the important parts of the flat top chainplate system is the hinge pin, which is used to fix the chainplate and is responsible for the smooth and efficient conveying of the chainplate. There are several types of hinge pins, including single hinge pins and double hinge pins. The single hinge pin is suitable for the chainplate with a small span and small bearing capacity, and the double hinge pin is suitable for the chainplate with a large span and high bearing capacity.
The side bending flat top chain is suitable for conveying large and medium workpiece pallets. They can be made of steel or plastic, each with its own advantages. Both chainplates are designed to convey material smoothly. Side curved flat-top chains can be used on straight conveyors. They have a low coefficient of friction and can transport weights up to 1.2 kg/cm. They can also be combined with HD profiles.
Flat top drive chains are usually made of plastic material and come in two types: tabletop chains and buffer chains. They come in a variety of widths, but the most popular are standard widths, ranging from 3.25 inches to 12 inches. MatTop chains are usually shipped in 10-foot lengths. They come in different styles, but they all have the same basic specs. Tabletop chains are designed for general conveying, while pad chains are used for specific applications. Solid top chains are suitable for conveying bulk materials, while wide pad chains can handle large volumes of fluids and/or solid-solid mixtures.
These chain conveyors can be used to convey, connect or lift small items. This type of chain is especially useful in industries where the product is hot or greasy. The modular design of these chains allows them to be configured in three dimensions, making them suitable for production changes and transitions. They also help reduce slack in the chain. Flat top chains are commonly used in final assembly and mechanical or paint restoration in the automotive industry.
double chain
Besides the roller chain, another type of chain drive is the double drive chain. This type of chain consists of a series of short cylindrical rollers connected together by side links and driven by gears called sprockets. This type of chain is very reliable and only requires a tractor with a high rpm PTO. It is manufactured by CZPT and is available in many different sizes and finishes.
Self-lubricating chain
Self-lubricating drive chains are the ideal solution for applications that do not require the relubrication of conventional chains. This maintenance-free roller chain features fully heat-treated components that increase the chain’s fatigue resistance and strength. It’s sintered alloy bushings are oil-impregnated, reducing the chance of premature wear and elongation. Its self-lubricating properties enhance its durability and work well even in hard-to-reach places.
CZPT self-lubricating roller chains feature preloaded sintered steel bearing pins and oil-impregnated sintered bushings. These chains are drop-in replacements for standard roller chains and run on the same sprockets as standard chains. In addition to being maintenance-free, self-lubricating roller chains are compatible with most existing sprockets and are ideal for demanding applications.
The O-ring chain concept was used to develop self-lubricating systems. It has two or more annular grease storage chambers. A self-lubricating bushing roller chain has an oil reservoir between its pin chain and the roller chainplate. A grease seal between these two plates isolates the moving parts and keeps the joints well lubricated. O-rings are made of special nitrile rubber, whose properties vary by application.
CZPT SLR conveyor chains and CZPT SLR drive chains have rollers on sintered bushings. CZPT SLR chains and SLR conveyor chains are self-lubricating and have a higher working load than standard ANSI chains. They may not be interchangeable with other self-lubricating chains from other manufacturers. Self-lubricating drive chains are the best solution for demanding industrial applications requiring heavy-duty, reliable conveying.
editor by CX 2023-05-15
China Coated Heavy Steel Detachable Conveyor Roller Chains for Agricultural Industry ca550 roller chain
Product Description
Engnieering chain and Conveyor Roller chain
- Roller chain elements are shot peened for better tiredness resistance
- Heat handled components for enhanced sturdiness, longevity and dress in resistance
- Chain is pre-loaded (Pre-stretched) to remove original stretching.
- Chain factors are lubricated ahead of assembly, then dipped in a hot oil bath following assembly for highest coverage between the chain factors.
The engineering chain and conveyor chains outlined on this website page are produced by Xihu (West Lake) Dis.wu, a morden conveyor chain manufacturer primarily based in China, these merchandise are especially made for automatic logistics products , content dealing with tools, engineering cars, and far more. We make chains in accordance to your custom-made requirements.
| Chain Type | Welded chain, Roller chain, Hollow pin chain , Drawbench chain, Leaf chain, Engineering chain, Paver chain, Bucket elevator chain, Skid chain, Sugar mill chain, Double flex chain, Sharp top chain, Forged chain, Cast chain , FV/FVC/FVT series chain, Scraper chain M/MVT/MC serise chain, Z/ZC serise chain, stainless metal chain , Sprocket |
| Materials | carbon metal or Alloy with heat treatment /stainless steel (via harden/case harden/induction harden) |
| Area | Shot Peening Zinc-plated Dacromet Blacking Lubricating ,free of rust |
| Top quality inspection | Inspect length precision and Hardness, Pre-stretching after assembling, |
| Deal | Polybag+plywood circumstance |
| Application | Sugar mill,cement mil,l metallurgy sector, car business,grain device.mining machine and so on |
Why Select DCC?
one. HangZhou Xihu (West Lake) Dis.wu chain transmission manufacturing co.,Ltd is a professional manufacture of chains,and is the member unit of China Countrywide technological committee for standardization for china transmission,
2. We occupied an area in excess of a hundred thousand sqm,owned common workshops more than 30 countless numbers sqm and above 300sets of professional equipments to generate chains in large-scale as effectively as full inspection and check units.
3. We handed by means of the authentications of ISO9001:2000 international good quality system and ISO14001 environmental management system .
four. We have seventy five% of items which are exported to Europe,The us,Japan , Southeast Asia ,and so on,
5. Much more than 10years manufacturing facility experience ,Practically all the components are developed by our very own manufacturing facility,therefor we can handle the cost and good quality.
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US $6-60 / Meter | |
5 Meters (Min. Order) |
###
| Material: | Iron |
|---|---|
| Structure: | Tooth Chain |
| Surface Treatment: | Polishing |
| Chain Size: | Available on Request |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Warranty: | 1-2 Years |
###
| Customization: |
Available
|
|---|
###
| Chain Type | Welded chain, Roller chain, Hollow pin chain , Drawbench chain, Leaf chain, Engineering chain, Paver chain, Bucket elevator chain, Skid chain, Sugar mill chain, Double flex chain, Sharp top chain, Forged chain, Cast chain , FV/FVC/FVT series chain, Scraper chain M/MVT/MC serise chain, Z/ZC serise chain, stainless steel chain , Sprocket |
| Material | carbon steel or Alloy with heat treatment /stainless steel (through harden/case harden/induction harden) |
| Surface | Shot Peening Zinc-plated Dacromet Blacking Lubricating ,free of rust |
| Quality inspection | Inspect length precision and Hardness, Pre-stretching after assembling, |
| Package | Polybag+plywood case |
| Application | Sugar mill,cement mil,l metallurgy industry, automobile industry,grain machine.mining machine and so on |
|
US $6-60 / Meter | |
5 Meters (Min. Order) |
###
| Material: | Iron |
|---|---|
| Structure: | Tooth Chain |
| Surface Treatment: | Polishing |
| Chain Size: | Available on Request |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Warranty: | 1-2 Years |
###
| Customization: |
Available
|
|---|
###
| Chain Type | Welded chain, Roller chain, Hollow pin chain , Drawbench chain, Leaf chain, Engineering chain, Paver chain, Bucket elevator chain, Skid chain, Sugar mill chain, Double flex chain, Sharp top chain, Forged chain, Cast chain , FV/FVC/FVT series chain, Scraper chain M/MVT/MC serise chain, Z/ZC serise chain, stainless steel chain , Sprocket |
| Material | carbon steel or Alloy with heat treatment /stainless steel (through harden/case harden/induction harden) |
| Surface | Shot Peening Zinc-plated Dacromet Blacking Lubricating ,free of rust |
| Quality inspection | Inspect length precision and Hardness, Pre-stretching after assembling, |
| Package | Polybag+plywood case |
| Application | Sugar mill,cement mil,l metallurgy industry, automobile industry,grain machine.mining machine and so on |
Choosing a drive chain for a belt conveyor
The drive chain is used to move heavy objects on the conveyor chain. Chains are magnetic, antistatic, high temperature, or chemical resistant, depending on the application. These types of drive chains are used in many different industries. A common machine that uses this type of drive is a chain hoist. Chain hoists are designed to lift heavy loads with minimal effort. Chains are often used to transport heavy loads.
roller chain
Whether using a roller chain as a drive chain or a belt conveyor can be tricky. Whether it’s a small low-speed drive with manual lubrication or a high-speed pump-lubricated drive with multiple sprockets, there are several factors to consider when choosing a roller chain. First, you need to consider motor horsepower and rpm. The speed of the motor determines how much chain you need. For example, if you are using a low-speed drive, you will need to choose a low-pitch, high-pitch chain. Another thing to consider is chain length – ideally, you can go for an even number of sprockets and chains, but never go smaller.
The lubrication system is also important because the lubrication system must be able to deliver enough oil. The type of oil used to lubricate a chain depends on its operating environment, temperature and speed. Wear is caused by pressure on the bearing, angular sliding of the pins, and rotation of the rollers. There are five different types of lubrication methods available, depending on the system used. A high-quality carbon steel chain is a major advantage when operating at high temperatures, as it can withstand higher temperatures.
The materials of construction for roller chains vary by application. Typically, the most common materials are steel and stainless steel, but sometimes alloy steels are used in food processing machinery that may have lubrication problems. Nylon and brass are also sometimes used. Some industries require heavy-duty chains. If you need an extremely heavy chain, you may want to consider a heavy-duty roller chain. If you are not sure which type of chain is best for your application, consult an industry expert.
Unlike other chains, roller chains are more efficient from a size and weight perspective. While solution chains are useful in some situations, drive chains are more effective for dirty work and slipping on tracks. They are commonly used in construction and manufacturing. There are other advantages to using a drive chain. They are generally stronger than belts, which is a huge benefit. So, if you’re wondering which is better, here are them:
Multi-strand roller chain
The multi-strand roller chains for drive chains market is expected to grow at a CAGR of over 20% during the forecast period. Market reports cover product demand, supply, and cost. The report covers the global market including company profiles, product details, and contact information of key players. It also takes into account the revenue generated by different application areas. The report contains 159 pages of useful information and data. It is an essential tool for anyone involved in drive chain manufacturing.
The essential characteristics of multi-strand chains are their power ratings and allowable bearing area pressures. Power rating is an important characteristic that determines the chain’s ability to transmit a specific load. Typically, multi-strand chains are rated in the range of 12,000 watts per strand. However, their capabilities are limited by link plate fatigue, roller impact fatigue, and wear between pins and bushings.
Energy Series chains are ideal for high-speed and high shock load applications. The chain is designed to provide reliable power and withstand the rigors of the oil and gas industry. It uses high-strength steel and double-coated rolls. These chains come in different lengths and come in two types: single-strand and multi-strand. It is best to consult a professional to find out which chain best suits your needs.
The global multi-strand roller chains market is expected to grow at a CAGR of over 7% during the forecast period. From 2011 to 2019, the industry is expected to grow by nearly 6%. However, the outlook for this market is not optimistic, with some companies experiencing negative growth over the past year. Nonetheless, slowing global economic growth and tightening COVID-19 regulations are likely to hinder the market growth.
Although requirements vary by application, it must be remembered that the load on a multi-strand roller chain must not be greater than 1/9 or 1/6 of the tensile strength of the chain. If the load exceeds this threshold, the chainplates will fatigue. This is the main reason why roller chains are expensive. However, this is not always the case. Multi-strand roller chains are a great idea if you are looking for an affordable and reliable drive chain.
double chain
If you’re looking for an industrial-grade drive chain, you’ve probably considered a double chain. The chain meshes with the sprockets on either side of the gears. It comes in different styles, each with its own advantages and disadvantages. The CZPT duplex series has twice the power capacity of standard SC duplex chains. This type of chain is usually best for new applications. On the other hand, SC double chain chains are the cheapest but have less weight and power capacity.
Another option is a triple drive chain. This type of drive chain has an additional row of plates and contains three sprockets. Its unique design reduces the weight and impact velocity of the timing chain. It is usually used in automotive applications. It is ideal for low to medium-load timing applications. It is also available in acoustically optimized versions. Three-quarter inch pitch double chain chains are widely used in gasoline engine aids and timing drives.
flat top chain
High friction rubber is usually installed on the top or bottom of a flat top drive chain to improve its high friction surface and prevent interference during side bend conveying. The chain plate can be customized with thin rubber layer or thick elastic polyurethane rubber according to customer requirements. In addition to providing high friction, the flat top chain also provides excellent anti-slip properties for glass bottles.
Premium steel flat top chain with high quality surface finish and excellent wear resistance. They have a high level of noise reduction and can be used in heavy duty conveying applications. These chains are available in a variety of alloys such as stainless steel or aluminum. Some models are designed to be very rugged and last longer. Aluminum and galvanized steel chains are popular choices for these chains.
Flat Top Drive Chain Conveyors are versatile and come in an endless combination of configurations. Drives can be connected end-to-end to form long conveyor lines, while side-curved flat-top chains are versatile enough to handle tandem, serpentine or carousel configurations. Standard and heavy duty models are also available. Flat top chains can be used in many different applications including food, beverages and other commodities.
Standard flat top chains are usually rectangular or L-shaped and designed for use on straight conveyors. In some cases, space constraints may require a U-shaped or rectangular conveyor line. For smoother conveying, side-curved flat-top chains can be used. These chains are paired with regular rectangular chain plates and tall pins for high load capacity. They come in different widths, including multi-strand chains.
editor by czh 2023-01-09
China Custom Handbag Accessories Chains Female Matte Multi Color Plastic Acrylic Resin Chain for Bags roller chain conveyor
Merchandise Description
| Product variety | RCP-3102 |
| Content | Plastic |
| Width | dimension can be custom-made as client ask for |
| Coloration | as under photo,or dyeing as your ask for |
| MOQ | one hundred yards |
| Attribute | Wonderful glosiness , no crack , sturdy |
| Payment time period | TT,Paypal,Western Union |
| Deliver time | 2 days for offered colors in stock |
Our Advantages
1. Over Countless numbers of patterns for your variety
2. Professional generation team and heat support.
3. 24-hour on-line service and rapid response.
4. Fast supply with hundreds of obtainable stock product.
5. OEM and ODM are welcomed.
6. Professional technics, QC and properly-educated staffs.
7. Welcome customer’s design and style.
8. High top quality, reasonable cost and good services, company and nice packing or as for each request.
FAQ
Q1:Can I get totally free samples?
A1:Sure,Cost-free A4 dimension slicing for your high quality evaluation.
Q2:Do you have all hues in inventory?
A2:Some of the colors and designs are in inventory,pls speak to us to get more particulars.
Q3:Can I have my own colours?
A3: Sure,we can dyeing as your hues.
Q4:Can I get much less qty than your MOQ?
Q4:Of course,if we have it in stock,you can get considerably less qty than our MOQ.
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US $0.25-1 / Yard | |
100 Yards (Min. Order) |
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| Usage: | Chains for Bags or Clothes |
|---|---|
| Gender: | Unisex |
| Age Group: | Adults |
| Wholesale: | Yes |
| Supply Type: | in-Stock |
| Material: | Plastic |
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| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Item number | RCP-3102 |
| Material | Plastic |
| Width | size can be customized as customer request |
| Color | as below picture,or dyeing as your request |
| MOQ | 100 yards |
| Feature | Great glosiness , no crack , durable |
| Payment term | TT,Paypal,Western Union |
| Deliver time | 2 days for available colors in stock |
|
US $0.25-1 / Yard | |
100 Yards (Min. Order) |
###
| Usage: | Chains for Bags or Clothes |
|---|---|
| Gender: | Unisex |
| Age Group: | Adults |
| Wholesale: | Yes |
| Supply Type: | in-Stock |
| Material: | Plastic |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Item number | RCP-3102 |
| Material | Plastic |
| Width | size can be customized as customer request |
| Color | as below picture,or dyeing as your request |
| MOQ | 100 yards |
| Feature | Great glosiness , no crack , durable |
| Payment term | TT,Paypal,Western Union |
| Deliver time | 2 days for available colors in stock |
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by czh 2022-12-25