Product Description
Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains
SHARP TOP CHAIN FEATURES
High-precision teeth for optimal grip and least amount of penetration
Heat treated shot peened pins, bushings, rollers, and side plates for optimal fatigue strength and working life
Low draft tooth profile that distributes weight and reduces losses from bruising
Triple alloy steel rivet pins and optimal riveting for extended life
Ballized bushed plates for uniform hole size
Pre-lubed with a premium lubricant designed for sharp top chain
Unique CHINAMFG center plate design that all but eliminates breakage from sawdust packing
Additional options:
Chrome Pins (standard in some sizes)
Machined Smooth Bottoms to reduce damage to the chain beds
Anti-Corrosive Coatings
Induction Hardened Teeth
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How do I clean and remove debris from a sharp top chain without causing damage?
Proper cleaning and debris removal are crucial for maintaining the performance and longevity of a sharp top chain. Here’s a detailed guide on how to clean the chain effectively without causing damage:
1. Shutdown the Conveyor: Before starting the cleaning process, ensure the conveyor system is shut down and all moving parts, including the sharp top chain, have come to a complete stop. This is to prevent accidents and injuries during the cleaning procedure.
2. Use a Soft Brush or Cloth: Gently scrub the sharp top chain with a soft brush or cloth to remove loose debris, dirt, and dust. Avoid using abrasive materials or metal brushes, as they can cause damage to the chain’s surface or coating.
3. Employ Compressed Air: If the sharp top chain has hard-to-reach areas or accumulated fine particles, you can use compressed air to blow away the debris. Use low-pressure compressed air to avoid dislodging chain components or causing any harm.
4. Wipe Down with Mild Detergent: In cases where the chain is greasy or has stubborn contaminants, use a mild detergent mixed with water to wipe down the chain. Ensure the detergent is compatible with the chain material and does not cause any corrosion or degradation.
5. Rinse with Clean Water: After using detergent, rinse the sharp top chain thoroughly with clean water to remove any residue. Make sure there is no detergent left on the chain, as it can attract more debris and cause additional issues.
6. Dry the Chain: Allow the sharp top chain to air dry or use compressed air to remove excess water. Ensure the chain is completely dry before restarting the conveyor system to prevent corrosion.
7. Regular Maintenance: Implement a regular maintenance schedule for cleaning the sharp top chain. The frequency of cleaning depends on the operating environment and the amount of debris or contaminants present. Regular cleaning prevents the buildup of debris, which can lead to increased wear and reduced efficiency.
8. Monitor Chain Condition: While cleaning, inspect the sharp top chain for signs of wear, damage, or misalignment. Address any issues promptly to prevent further deterioration and ensure optimal chain performance.
By following these cleaning guidelines, you can effectively remove debris and maintain your sharp top chain in good condition without causing any damage. Regular cleaning and maintenance contribute to the smooth operation of your conveyor system and extend the life of the chain.
What are the applications of sharp top chains in agriculture and forestry?
In the agriculture and forestry sectors, sharp top chains find various applications due to their unique design and capabilities. These chains are specifically designed to handle challenging materials and conditions typically encountered in these industries. Here are some common applications of sharp top chains:
- Harvesting and Threshing: Sharp top chains are used in combine harvesters and threshing machines to efficiently gather and separate crops such as wheat, rice, corn, and soybeans from the plants. The cleats on the chain provide positive grip and prevent slippage, ensuring smooth harvesting operations.
- Conveying Agricultural Products: In agricultural processing facilities, sharp top chains are employed in conveyor systems to transport crops, grains, fruits, and vegetables. The cleats on the chain securely grip the produce, preventing spillage during transportation.
- Wood Handling: In the forestry industry, sharp top chains are used in log handling and processing equipment. They are capable of handling heavy and irregularly shaped logs, making them ideal for applications like log decks, log transfer systems, and log sorting stations.
- Wood Chippers and Grinders: Sharp top chains are utilized in wood chippers and grinders to feed wood materials into the machines for processing into wood chips or mulch. The positive engagement of the chain ensures consistent and efficient feeding of the wood material.
- Baling and Hay Handling: For hay balers and bale handling equipment, sharp top chains are used to gather, compress, and transport hay or straw into bales. The chains are capable of handling the dense and bulky nature of hay effectively.
- Forestry Harvesters and Forwarders: Sharp top chains play a crucial role in forestry harvesters and forwarders by assisting in the collection, processing, and transportation of felled trees and logs from the harvesting site to the loading area.
Sharp top chains’ robust construction, positive engagement, and ability to handle various materials make them essential components in agriculture and forestry equipment. They contribute to increased productivity, reliable material handling, and improved efficiency in these industries.
How do I choose the right sharp top chain for my specific application or machinery?
Choosing the right sharp top chain for your specific application or machinery involves considering several important factors to ensure optimal performance and efficiency. Follow these steps to make an informed decision:
- 1. Identify Your Application: Determine the specific application for which you need the sharp top chain. Understand the material handling requirements, load capacity, and environmental conditions in which the chain will operate.
- 2. Chain Size and Pitch: Select the appropriate chain size and pitch that match your machinery’s sprockets and the material handling requirements. The chain size must be compatible with the sprocket size for proper engagement and smooth operation.
- 3. Material Selection: Consider the material of the sharp top chain based on the application’s demands. Common materials include carbon steel, stainless steel, and alloy steel. Stainless steel is suitable for corrosive environments, while carbon steel provides high strength and affordability.
- 4. Load Capacity: Determine the maximum load capacity required for your application. Ensure that the selected sharp top chain can handle the expected loads without deformation or failure.
- 5. Operating Conditions: Evaluate the operating conditions, including temperature, moisture, and exposure to chemicals or abrasive materials. Choose a chain with appropriate coatings or materials that can withstand the specific environment.
- 6. Conveyor Speed: Consider the conveyor speed at which the sharp top chain will operate. Higher conveyor speeds may require chains designed for greater wear resistance and stability.
- 7. Consult with Experts: If you are unsure about the best sharp top chain for your application, seek advice from industry experts or chain manufacturers. They can provide valuable insights and recommendations based on their experience and expertise.
- 8. Cost and Longevity: Compare the cost of the sharp top chain with its expected service life and performance. Sometimes, investing in a higher-quality chain that lasts longer can be more cost-effective in the long run.
- 9. Maintenance Requirements: Consider the maintenance requirements of the chain, including lubrication needs and replacement intervals. Chains that require less frequent maintenance can lead to reduced downtime and operational costs.
By carefully considering these factors and consulting with experts, you can choose the right sharp top chain that meets the specific demands of your application or machinery, ensuring reliable and efficient material handling operations.
editor by CX 2023-11-08
China wholesaler Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains
Product Description
Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains
SHARP TOP CHAIN FEATURES
High-precision teeth for optimal grip and least amount of penetration
Heat treated shot peened pins, bushings, rollers, and side plates for optimal fatigue strength and working life
Low draft tooth profile that distributes weight and reduces losses from bruising
Triple alloy steel rivet pins and optimal riveting for extended life
Ballized bushed plates for uniform hole size
Pre-lubed with a premium lubricant designed for sharp top chain
Unique CZPT center plate design that all but eliminates breakage from sawdust packing
Additional options:
Chrome Pins (standard in some sizes)
Machined Smooth Bottoms to reduce damage to the chain beds
Anti-Corrosive Coatings
Induction Hardened Teeth
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can I retrofit my existing conveyor system with sharp top chains for better performance?
Yes, it is often possible to retrofit an existing conveyor system with sharp top chains to improve its performance and efficiency. Retrofitting can be a cost-effective solution to upgrade your conveyor system without the need for a complete replacement. Here are the key points to consider when retrofitting with sharp top chains:
- Compatibility:
- Load Capacity:
- Cleat Configuration:
- Lubrication and Maintenance:
- Installation:
- Performance Testing:
Before retrofitting, ensure that the sharp top chains you plan to use are compatible with your existing conveyor system. Check the chain pitch, width, and overall dimensions to match the requirements of your conveyor.
Assess the load capacity of the existing conveyor system and ensure that the selected sharp top chains can handle the same or higher load without exceeding the system’s limits.
Consider the specific requirements of your material handling application. If your existing conveyor system needs better material containment or grip, select sharp top chains with suitable cleat configurations that align with your needs.
Ensure that your existing conveyor system can accommodate the lubrication and maintenance requirements of the new sharp top chains. Proper lubrication is essential for optimal chain performance and longevity.
Work with experienced technicians or conveyor specialists to ensure proper installation of the sharp top chains. Improper installation can lead to chain wear, premature failure, and reduced performance.
Once the retrofit is complete, conduct performance testing to ensure that the sharp top chains operate as expected and deliver the desired improvements in efficiency and material handling capabilities.
Keep in mind that retrofitting with sharp top chains may not always be suitable for all conveyor systems. Some systems may have limitations that prevent seamless integration with sharp top chains. In such cases, consulting with conveyor manufacturers or experts can help you explore other options to enhance your conveyor’s performance.
Are there any innovative technologies or advancements in sharp top chains that improve their efficiency?
Yes, there have been several innovative technologies and advancements in sharp top chains that aim to improve their efficiency and performance in material handling applications. Manufacturers are continuously researching and developing new solutions to meet the evolving needs of industries. Here are some of the notable advancements in sharp top chains:
- Advanced Materials:
- Precision Manufacturing:
- Improved Cleat Designs:
- Lubrication Technology:
- High-Temperature Performance:
- Computer-Aided Design (CAD) and Simulation:
One significant advancement is the use of advanced materials, such as high-strength alloys, composite materials, and specialty coatings. These materials offer enhanced wear resistance, improved fatigue strength, and increased corrosion resistance, contributing to longer chain life and improved efficiency.
Manufacturers are leveraging precision manufacturing techniques to create sharp top chains with tighter tolerances and consistent dimensions. This ensures smoother and more precise operation, reducing vibration and noise while increasing overall efficiency.
The design of sharp top chain cleats has seen advancements to optimize material engagement and minimize product spillage or slippage during conveying. Cleats with specialized shapes and profiles offer better grip, reducing the risk of material loss and enhancing conveyor efficiency.
Advancements in lubrication technology have led to the development of specialized lubricants and coatings for sharp top chains. These lubricants reduce friction and wear, improving the chain’s efficiency and extending its service life.
Manufacturers have focused on creating sharp top chains with improved performance in high-temperature environments. Heat-resistant materials and specialized heat treatment processes allow these chains to maintain their strength and integrity at elevated temperatures.
CAD software and simulation tools have revolutionized the design and testing of sharp top chains. Engineers can analyze various chain configurations and operating conditions virtually, optimizing the chain’s design for maximum efficiency before physical prototyping.
These advancements in sharp top chain technology have resulted in improved efficiency, higher reliability, and reduced maintenance requirements. Manufacturers continue to explore new materials, coatings, and design concepts to meet the increasing demands of modern material handling applications.
What is a sharp top chain, and how is it used in various industries?
A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:
- Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
- Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
- Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
- Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
- Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
- Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
- Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
- Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.
The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.
editor by CX 2023-09-05
China factory Ca Series Agricultural Chains Attachments ISO Standard Customized roller chain
Product Description
MODEL NO.: CA550, CA557, CA620, CA624, CA645Z etc.
HangZhou Power Transmission company has specialized producing chains and sprocket products for over
10 years. Rising from domestic market, now with abundant industry experience, it has become an important supplier and exporter in South China, and set up its own qualified brands.
QUALITY is the essence of long term business and support to our customers. Production is strictly controlled from origin, normal material choices : 45Mn, 30GeMnTi, #10, 20Mn, Stainless Steel, Customized material, through strict technique standards of ANSI, DIN, ISO.
| Material chosen | Well wire-cutting |
| Plate shot peening | Bluing |
| Well through heat-treatment | |
| Carburizing | Quenching |
| Tempering | |
| Oiling/greasing | |
| Pre-stretched | |
| Pre-running | |
XMPOWER mainly cover products as below:
| Drive Chains | A Series Short Pitch Precision Roller Chains | B Series Short Pitch Precision Roller Chains |
| Heavy Series Short Pitch Roller Chains | Short Pitch Straight Side Plate chains | |
| Agricultural Chains and Attachments | Oil field Roller Chains | |
| Heavy-duty Cranked link Roller Chains | AB Series Double Pitch Conveyor Roller Chains | |
| Coupling Chains | AB Series Straight Sidebar Roller Chain | |
| Silent Chains | PIV Chains | |
| Conveyor Chains | Double Pitch Stright Side Plate Conveyor Chains (A & B Series) | |
| Double Pitch Large Roller Conveyor Chains (A & B Series) | ||
| Attachments A1, K1, SA1, SK1, WA1, WA2, WK1, WK2, AA1, KK1, SAA1, SKK1, D1, D3, etc. | ||
| Hollow Pin Chains (B/BUSH/ROLLER Type) | Side Bow Roller Chains | |
| Double Flex Chains | Double Plus Chains | |
| Sharp Top Chains | Flat-top Chains | |
| FV/FVT/FVC Series Conveyor chains | M/MT/MC Series Conveyor chains | |
| Side Roller Conveyor Chains | Top Roller Conveyor Chains | |
| Lumber Conveyor Chains | Mining and Metallurgy Conveyor Chains | |
| Leaf Chains | AL Series Leaf Chains | BL Series Leaf Chains |
| LL Series Leaf Chains | ||
| Special Chains | Palm Oil Chains | Sugar Chains |
| Tobacco Machinery Chains | Grain Machine Chains | |
| Beer Bottling Conveyor Roller Chains | Coal Chains | |
| Crawler Asphalt Paver Conveyor Chains | Cold Drink Food Processing Chains | |
| Welded Steel Chains | Water Dispose Chains | |
| Motorcycle | Motorcycle chains | Engine Chains |
| SPROCKETS & Gear | 1045 Steel Sprockets, ANSI/DIN standards | Module Gears |
| Motorcycle sprockets | Bevel Gears | |
| Stainless Steel Sprockets | Customized | |
All CZPT products are strictly checked before delivery to our customers. Tests have been conducted through material till finished product,
XMPOWER’s expertise and commitment will be 1 of best choices as your reliable chain supplier.
In the light of our vision and mission, we constantly value our each partner, and work closely with each other to achieve satisfied solutions. We look CZPT to forging strong partnership with you and ensure long term progress!
| Contact: CZPT Huang/Sales Manager/Transmission Dept. HangZhou POWER TRANSMISSION IMP.& EXP.CO.,LTD Add.: #19 Bldg, #158, Canglindong Rd, Xihu (West Lake) Dis. Industrial Zone, 361 Fax: Web: xmpower |
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Foot
1 Foot(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a roller chain?
What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.
Roller chains are used to transmit power from one shaft to another
Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.
They are interchangeable
There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.
They reduce wear with internal lubricants
In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
They can be used to speed up or slow down machines
Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.
editor by CX 2023-05-22
China manufacturer Stainless Steel Simplex Short Pitch Precision Roller Chains (B series) roller chain end attachments
Product Description
short pitch precision roller chains(B series) simplex roller chains& bushing chains
05BSS-1, 06BSS-1, 08BSS-1….48BSS-1
| Usage: | Transmission Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Polishing |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Foot
1 Foot(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Three important aspects of the drive chain
One of the advantages of a drive chain is that it is relatively light. It sends nearly all of the engine’s power to the rear wheels, even if it loses some power along the way. Engine power on a dyno is different than on the road. Therefore, the chain is the most efficient way to transmit power to the rear wheel. Let’s look at three important aspects of the drive chain. Here are some facts about them.
roller chain drive
When choosing a roller chain drive, consider your application and how much horsepower your system requires. For applications requiring more horsepower, a multi-strand drive is an option. If your horsepower is limited, single-strand drives are a good choice. Otherwise, you may need to choose the smallest pitch chain. However, this may not always be possible. You should also consider sprocket size. In many cases, choosing a smaller chain pitch can increase the number of options.
While proper lubrication and maintenance can last a roller chain drive for years, regular inspections are essential to prolonging its life. After the drive has been operating for 100 hours, a thorough inspection every 500 hours is recommended. During this inspection, look for key elements such as 3% elongation and chain wear. If the chain is not preloaded, elongation will happen very quickly. In either case, the industry-recommended 3% elongation will be achieved faster.
flat top chain
The flat-top chain system consists of hinge pins that support the chain to ensure efficient conveying. There are different types of hinge pins available, namely single and double. The single hinge pin is suitable for short chainplates and lightly loaded products. Dual hinge pins provide increased stability and load capacity. Flat top drive chains can be used in many different industries. In this article, we will learn about some important properties of flat-top chains.
Plastic flat top chains can transport medium to large workpiece pallets. They have a circular arc function that enables continuous drive combinations involving curved circular arcs. Plastic flat top chains are also recommended for workpiece pallets with PA wear pads. Steel flat-top chains can withstand surface loads up to 1.5 kg/cm, and HD profiles are suitable for steel chains. This chain is used in a variety of applications, including packaging machines.
mute chain
There are several types of mufflers that can silence your drive chain. One is the Ramsay silent chain, also known as the inverted tooth chain. These chains can be custom designed for specific needs. Exclusive Australian distributor of CZPT products that can help you find the most effective and affordable silent chain. In addition to silent chains, CZPT also manufactures sprockets and other hardware required for the drive.
Another type of mute chain is the CZPT chain. CZPT chains have involute teeth, while the ANSI standard specifies straight teeth. The advantage of silent chains is reduced noise and vibration output, and wider chains are more economical than multi-strand roller chains. The downside of silent chains is that they wear out quickly without lubrication.
The mute chain consists of two main parts, the pin and the plate. The pins are rotated in the same direction and positioned so that they can only engage the sprocket from one direction. Therefore, mute links are not recommended for reverse applications. To find out if your chain will work in reverse, consult the manufacturer’s catalog. CZPT chain.
conveyor chain
Drive chains and conveyor chains are essentially the same, but they are very different. The transmission chain is mainly used to transport heavy objects, and the conveyor chain is used to transport light objects. On the other hand, drive chains are usually driven by belts. Both types of chains can be used for the same purpose. This article will cover both types of chains. You can use them to convey various types of materials and products.
There are some differences between belts and chains, but both types can perform similar functions. The drive chain is used to drive the rollers, while the belt is used to move the object horizontally. The drive chain usually drives the rollers that move the conveyor belt. For a wide range of applications, conveyors and drive chains can be customized to meet specific needs. Here are some common uses of these two chains:
time chain
Timing chains fail for two reasons: complete damage and fatigue. Fatigue occurs when a timing chain reaches its breaking strength, and eventually, failure occurs when a timing chain exceeds its design life and suffers mechanical damage. Most timing chain failures are a combination of mechanical failure and fatigue. Chain chatter, engine misfires, and VVT systems can accelerate chain fatigue. If these causes of premature timing chain failure are not addressed, the timing chain could be permanently damaged.
In the past, the timing chain was the only drive chain available. Timing belts are a quieter alternative, but they are prone to failure and damage to valves and the engine. In recent years, OEM manufacturers have begun to return to the OHC/DOHC drive chain of the timing chain. This type of drive chain has many advantages, including the ability to simulate knock sensor vibrations. Additionally, the chain has better NVH performance, making it the drive chain of choice for automakers.
Timing Chains in Internal Combustion Engines
Internal combustion engines use timing chains to control intake and exhaust valves. The chain turns the camshaft at the right time and coordinates the movement of the valves on the cylinder head. This in turn allows the engine to generate power. The timing chain also controls the position of the intake and exhaust valves, ensuring that fuel and exhaust gases are expelled at the correct time. Incorrect timing in the vehicle can lead to misfires and other problems.
Chain drives in internal combustion engines are a common feature of many modern cars. It transmits rotational force from the crankshaft to the camshaft, which in turn controls the opening and closing of valves. The chain is lubricated with oil to prevent wear. Therefore, timing chains are often used in high-capacity engines, including trucks and motorcycles. But they do have some drawbacks.
A weakened timing chain can cause the engine to misfire, causing it to skip gears and lose coordination. A clicking sound may also indicate a problem. If the chain is too loose, it can also cause the engine to stall. If the chain is too loose, metal chips will appear in the oil. A clicking sound may also be heard when the engine is running. If you hear the engine stalling, it’s likely that the timing chain is the culprit.
Silent chains in internal combustion engines
The pitch difference between the drive sprocket and the silent chain reduces resonance sound, meshing shock, and accelerated wear at the chain and sprocket interface. The difference in pitch between the drive sprocket and the silent chain determines the loudness of the sound, and the system described here helps reduce it. The present invention is suitable for power transmission in internal combustion engines.
The earliest designs for silent chains come from the 1500s when Leonardo da Vinci sketched them. The SS Britannia propels the boat across the Atlantic using huge silent chains. By the mid-19th century, silent chains were used in nearly all types of industrial applications and as timing chains for early automobile engines. Due to their durability, these chains are durable and have smooth action.
In order to understand the mechanism of frictional losses in chains, various parameters must be considered. Speed, pitch, temperature and tension are the main parameters affecting friction loss. This test uses two types of chains to compare the frictional behavior between these two components. The results show that a single chain with a high pitch can increase the friction torque of another chain with the same pitch. These results provide an important basis for understanding the role of friction torque in internal combustion engines.
lifting chain
Lift chairs are designed to lift heavy objects and can be used with a variety of lifting equipment, including forklifts and cranes. Hoist chains are also used in warehouses and ports of all sizes and consist of a series of pins and plates that mesh with each other to move heavy loads. CZPT Chain manufactures high-precision lifting chains. Here are some of the benefits of hoist chains for drive chains.
Blade Chain: This type of drive chain has a patented U-profile that turns the flexible chain into a highly stable outer post during the push phase. This design is designed to minimize linkage tangling and provide better pressure transfer. These chains are used for cranes, anchors and straddle carriers. Blade chains are more durable than other types of drive chains and are especially useful in heavy duty applications.
The drive chain is also available in a variety of materials. For example, square link chains are commonly used in cranes and hoists. They are cheap to manufacture but more prone to overloading. Conveyor chains are specially designed for chain conveyor systems. It consists of a series of interconnected rectangular links. Oval links tend to kink and are usually only used at low speeds.
editor by CX 2023-05-12
China 18k Gold Silver Men’s Twisted Rope Link Chain Titanium Steel 2mm 3mm Rope Chain Necklace Stainless Steel Waterproof Men Jewelry roller chain end attachments
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Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
editor by CX 2023-04-25
China Roller chain and sprocket manufacturer Roller #80 Nickel Plated Roller Chain With SK-1 Attachments in Tirunelveli India Conveyor Chain of Alloy with ce certificate top quality low price
We – EPG Team the largest Chain and agricultural gearbox manufacturing unit in China with 5 different branches.
EPG will usually adhere to it enterprise spirit of becoming functional, progressive, productive and superb to make the top global transmission push.Roller We also can layout and make non-normal products to satisfy customers’ particular demands. Chain Components Every chain is connected at the finishes to form a full circle or chain loop by a master connecting link. Cotter plates or spring clips hold the connecting link’s pins from working free. EPG is a top provider of large top quality, price-powerful power transmission components. As our item lines carry on to broaden to satisfy our customer’s requirements, our determination to individualized client service and on-time shipping remains next to none.
Roller EPT Chain Of Alloy
one) The roller can be plastic or steel as for each customer’s ask for
two) The aspect roller generally zinc plated or nickel plated with out hardening. If you want hardened facet roller, you should kindly let us know when you deliver us enquiry and then we can prepare for you.
3) There are many measurements accessible and we can also produce as for every your drawing if your amount is big
4) Please let us know if you need to use it in pair and then we can prepare for your as for every your request
five) You should permit us know the duration of each piece of chains
6) Make sure you really feel free to deliver us your element enquiry and our good quality is very excellent
Main Goods
Company Details
EPT Industry Co., Ltd. is a specialized supplier of a complete range of chains, sprockets, gears, equipment racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Because of to our sincerity in offering be EPT services to our customers, comprehension of your needs and overriding sense of duty towards filling ordering specifications, we have attained the tru EPT of buyers globally. Obtaining accrued treasured expertise in cooperating with foreign customers, our merchandise are marketing well in the American, European, South American and Asian marketplaces.Our goods are manufactured by contemporary computerized equipment and equipment. Meanwhile, our merchandise are made according to large high quality stHangZhourds, and complying with the international sophisticated stHangZhourd criteria.
With a lot of years’ expertise in this line, we will be trusted by our benefits in aggressive price tag, a single-time supply, prompt reaction, on-hand engineering assist and great soon after-revenue providers.
Furthermore, all our manufacturing processes are in compliance with ISO9001 stHangZhourds. We also can layout and make non-stHangZhourd merchandise to meet up with customers’ special needs. Good quality and credit history are the bases that make a company alive. We will offer be EPT solutions and higher quality merchandise with all sincerity. If you need to have any info or samples, please contact us and you will have our quickly reply.
Packaging & Shipping and delivery
Exhibition
Contact Us
The use of original equipment manufacturer’s (OEM) part numbers or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our company and the detailed substitute parts contained herein are not sponsored, accepted, or produced by the OEM.
China Roller chain and sprocket manufacturer C industry chain of command China in Kolkata India Type Steel Agricultural Roller Chains with Attachments with ce certificate top quality low price
We – EPG Group the most significant Chain and agricultural gearbox factory in China with 5 diverse branches.
With a lot of years’ experience in these strains, we have been distinguished from other suppliers in China by our benefits in aggressive pricing, on-time supply, prompt responses, on-hand engineering support and excellent after-product sales providers. Distributor With a lot of years’ experience in this line, we will be trusted by our advantages in aggressive cost, 1-time delivery, prompt response, on-hand engineering support and very good right after-sales solutions.Moreover, all our creation techniques are in compliance with ISO9001 specifications. of precision roller chains made from carbon steel. Accessible with .200 to 1.875 in. roller dia. Flat top, multi-flex and conveying chains are also offered. ISO 9001 accredited producer of precision roller chains. Varieties contain solitary and a number of strand, hollow pin, side bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless steel, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains. Engnieering chain and EPT Roller chain
The engineering chain and conveyor chains shown on this website page are produced by Xihu (West Lake) Dis.wu, a morden conveyor chain producer based mostly in China, these merchandise are specifically created for automated logistics gear , materials managing products, engineering autos, and more. We generate chains in accordance to your customized demands.
| Chain Type | Welded chain, Roller chain, Hollow pin chain , Drawbench chain, Leaf chain, EPT chain, Paver chain, Bucket elevator chain, Skid chain, Sugar mill chain, Double flex chain, Sharp best chain, Forged chain, Ca EPT chain , FV/FVC/FVT series chain, Scraper chain M/MVT/MC serise chain, Z/ZC serise chain, stainless steel chain , Sprocket |
| Materials | carbon steel or Alloy with heat treatment /stainless steel (through harden/case harden/induction harden) |
| Surface | Shot Peening Zinc-plated Dacromet Blacking Lubricating ,totally free of rust |
| Good quality inspection | Examine duration precision and Hardness, Pre-stretching following assembling, |
| Bundle | Polybag+plywood situation |
| Software | Sugar mill,cement mil,l metallurgy industry, Vehicle: +86~13083988828 business,grain equipment.mining machine and so on |
EPT provides substantial good quality precision roller chains for transportation and driving purposes.
These precision roller chains are used in all varieties of industrial apps with a variety of degrees of tension and numerous environment factors.
Via ongoing innovation we ever more be successful in discovering sufficient options for a variety of levels of rigidity and for all types of environmental elements.
The roller chains are created of large good quality kinds of metal, and are then subjected to numerous materials treatments before assembling.
Measurements meet DIN / ISO / ANSI stHangZhourds.
Roller chain European stHangZhourd according to DIN 8187
The whole range of our chain programme includes:
• StHangZhourd DIN / ISO / ANSI roller chains
• StHangZhourd DIN / ISO / ANSI roller chains weighty collection
• Steel variation / Stainless Steel / galvanized / nickel-plated / substantial corrosion resistant
• StHangZhourd attachments / custom-made attachments
• Side Bow roller chains
• Hollow pin roller chains
• Accumulation chains
• Upkeep totally free roller chains (self lubricating roller chain)
• Oilfield chains
• Navy diesel chains
Accessible in the pursuing versions:
• Steel
• Stainless metal
• Galvanized metal
• Nickel-plated metal
• H.C.R. Large Corrosian Resistance
Possibilities:
• with attachments
• with extended pins
• customized
Offered with stHangZhourd attachments:
• Roller chain with attachments vertical type according to vertical attachments according to DIN / ISO stHangZhourd
• Roller chain with attachments bent variety according to DIN / ISO stHangZhourd
• Roller chain with extended duplex or triplex chain pin
For a lot more than twenty several years, we have concentrated on custom chains.
For a lot more than 20 several years, We have completed hundreds of diverse types of industrial chains.
So we have a wealth of custom made chain experience.
Right here are some of the types of the chains.
Why Decide on DCC?
one. EPT chain transmission producing co.,Ltd is a specialist manufacture of chains,and is the member device of China Nationwide technological committee for stHangZhourdization for china transmission,
2. We occupied an spot over one hundred thousand sqm,owned stHangZhourd workshops over thirty thousands sqm and more than 300sets of skilled equipments to produce chains in big-scale as well as comprehensive inspection and te EPT products.
3. We handed by way of the authentications of ISO9001:2000 global good quality method and ISO14001 environmental administration method .
4. We have 75% of products which are exported to Europe,The us,Japan , Southea EPT Asia ,and so on,
five. More than 10years manufacturing unit experience ,Almost all the components are produced by our own factory,therefor we can handle the co EPT and good quality.
The use of authentic equipment manufacturer’s (OEM) portion figures or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our organization and the shown replacement parts contained herein are not sponsored, authorized, or created by the OEM.
Universal made in China – replacement parts – roller chain end attachments in Toluca de Lerdo Mexico Telescope Motorized Roller Flexible Conveyor for Carton Boxes Transit Basket with ce certificate top quality low price
We – EPG Group the greatest Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches. For far more particulars: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828
The team has taken portion in the producing and revising of ISO/TC100 global chain normal several a long time in good results and hosted the sixteenth ISO/TC100 Worldwide once-a-year assembly in 2004. Our With several years’ knowledge in these traces, we have been distinguished from other suppliers in China by our advantages in aggressive pricing, on-time shipping, prompt responses, on-hand engineering support and excellent after-product sales solutions. capabilities go far past the scope of our catalog. Primarily based on client demand, we now stock solid collars with outsized bores for apps in which the regular tolerance does not allow for ample clearance. We also give various finishes for solid and split collar including yellow zinc, nickel and chrome. Many are even stocked for off-the-shelf shipping and delivery. We also manufacture and inventory reliable collars with 2 established screws, with through holes, and with no holes. Collars are accessible in inch and metric measurements. Large sequence clamp-kind collars and threaded collars are also available. We can even offer square bore collars for amount specifications. And if your special requirements repeat frequently, we are happy to inventory parts for scheduled releases. Whatsoever your collar needs, Lucas Industrial is your provider for high quality value – successful parts. Producer of roller travel chains for electrical power transmission apps from standard industrial to operations in specialized places this kind of as meals processing, heavy development gear, and oil subject services. Obtainable in double pitch travel and standard roller chains with one and several strand configurations. Requirements contain .twenty five to 3 in. chain pitch, .13 to 1.88 in. length in between sidebars, and .09 to .94 in. pin diameter. Accessible with characteristics these kinds of as scenario-hardened and armor-cased pins, pre-stressed approach, corrosion and shock resistance, and stainless steel supplies. Supplies submit-sale help solutions. EPT Cellular: +86~13083988828escope Motorized Roller Versatile EPT for Carton Containers Transit Basket
Introduction
Mobile: +86~13083988828escopic Roller EPT is 1 of the mo EPT frequent conveyors utilized in conveying flat-bottomed products like circumstances, packing containers and pallets. Tiny, soft, or irrgular things are meant to set on trays or EPT flat containers. This conveyor is characterised with large and efficient distribution, practical relationship to EPT traces and straightforward maintance.
Positive aspects
1. Cell: +86~13083988828escopic roller conveyors are exceptional for truck loading and unloading, retail merchants, shipping and delivery locations, loading docks and plant floors
2. Cell: +86~13083988828escopic roller conveyors allow you to swiftly produce a short-term conveyor line exactly where you require it. Ju EPT increase and curve the conveyor to satisfy your demands
3. It can make skillful use of movement, expansion and compaction so that floor place essential can be lowered remarkably
4. It is self-monitoring-cartons comply with the twists and turns if the conveyor route with out facet rai EPT or engineered curves.
Parameters
| conveyor width | five hundred/600/seven-hundred/800/1000mm(tailored) |
| conveyor peak | from 600-1200mm alter |
| body/leg materials | Galvanized or Stainless Steel |
| roller materials | Galvanized or stainless steel |
| roller diameter | 38/5089/100mm(customized) |
| max loading | 70kg/meter |
| conveyor length following prolonged | 3000mm or longer(Personalized) |
Solution Images
This conveyor can be combined with loading unloading belt/roller conveyor, for truck container warehouse loading unloading use.
EPT kind telescopic conveyors are obtainable for your selection.
Packaging & Shipping and delivery
1. Typically packed in Plywood scenario.
2. Shipment inside of 10~20 operating days following the advance/full payment.
This kind conveyor can be customized in accordance to your requirements, make sure you come to feel cost-free to make contact with us.
About Us
HangZhou Syoung EPT Co., Ltd. is specialized in manufacturing and exporting transmission conveyors and products for a long time.
All types of conveyors these kinds of as roller conveyor, belt conveyor, chain conveyor, wire mesh conveyor, screw conveyor, versatile conveyors are provided to fulfill your diverse transmission demands.
We have specialist technological engineer team, who have a lot more than twenty a long time experience in transmission conveyor remedies for various fields.
Be your be EPT and skilled transmission solution partner is our pursue.
Why Pick Us
1. Different transmission conveyors with prime quality for your selection
two. Trustworthy, sincere and knowledgeable sales crew to reply all your questions
3. Specialist and talented engineer crew to meet up with your certain needs
four. Transmission conveyor options expert.
If you are intrigued in this merchandise, make sure you truly feel free of charge to contact Ms. Sharon, Thanks.
The use of original products manufacturer’s (OEM) part figures or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our firm and the outlined substitute parts contained herein are not sponsored, approved, or created by the OEM.