Tag Archives: roller chains type

China wholesaler Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains

Product Description

Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains

SHARP TOP CHAIN FEATURES

High-precision teeth for optimal grip and least amount of penetration

Heat treated shot peened pins, bushings, rollers, and side plates for optimal fatigue strength and working life

Low draft tooth profile that distributes weight and reduces losses from bruising

Triple alloy steel rivet pins and optimal riveting for extended life

Ballized bushed plates for uniform hole size

Pre-lubed with a premium lubricant designed for sharp top chain

Unique CHINAMFG center plate design that all but eliminates breakage from sawdust packing

Additional options:

Chrome Pins (standard in some sizes)

Machined Smooth Bottoms to reduce damage to the chain beds

Anti-Corrosive Coatings

Induction Hardened Teeth

 

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

welded chain

How do I clean and remove debris from a sharp top chain without causing damage?

Proper cleaning and debris removal are crucial for maintaining the performance and longevity of a sharp top chain. Here’s a detailed guide on how to clean the chain effectively without causing damage:

1. Shutdown the Conveyor: Before starting the cleaning process, ensure the conveyor system is shut down and all moving parts, including the sharp top chain, have come to a complete stop. This is to prevent accidents and injuries during the cleaning procedure.

2. Use a Soft Brush or Cloth: Gently scrub the sharp top chain with a soft brush or cloth to remove loose debris, dirt, and dust. Avoid using abrasive materials or metal brushes, as they can cause damage to the chain’s surface or coating.

3. Employ Compressed Air: If the sharp top chain has hard-to-reach areas or accumulated fine particles, you can use compressed air to blow away the debris. Use low-pressure compressed air to avoid dislodging chain components or causing any harm.

4. Wipe Down with Mild Detergent: In cases where the chain is greasy or has stubborn contaminants, use a mild detergent mixed with water to wipe down the chain. Ensure the detergent is compatible with the chain material and does not cause any corrosion or degradation.

5. Rinse with Clean Water: After using detergent, rinse the sharp top chain thoroughly with clean water to remove any residue. Make sure there is no detergent left on the chain, as it can attract more debris and cause additional issues.

6. Dry the Chain: Allow the sharp top chain to air dry or use compressed air to remove excess water. Ensure the chain is completely dry before restarting the conveyor system to prevent corrosion.

7. Regular Maintenance: Implement a regular maintenance schedule for cleaning the sharp top chain. The frequency of cleaning depends on the operating environment and the amount of debris or contaminants present. Regular cleaning prevents the buildup of debris, which can lead to increased wear and reduced efficiency.

8. Monitor Chain Condition: While cleaning, inspect the sharp top chain for signs of wear, damage, or misalignment. Address any issues promptly to prevent further deterioration and ensure optimal chain performance.

By following these cleaning guidelines, you can effectively remove debris and maintain your sharp top chain in good condition without causing any damage. Regular cleaning and maintenance contribute to the smooth operation of your conveyor system and extend the life of the chain.

welded chain

What are the applications of sharp top chains in agriculture and forestry?

In the agriculture and forestry sectors, sharp top chains find various applications due to their unique design and capabilities. These chains are specifically designed to handle challenging materials and conditions typically encountered in these industries. Here are some common applications of sharp top chains:

  • Harvesting and Threshing: Sharp top chains are used in combine harvesters and threshing machines to efficiently gather and separate crops such as wheat, rice, corn, and soybeans from the plants. The cleats on the chain provide positive grip and prevent slippage, ensuring smooth harvesting operations.
  • Conveying Agricultural Products: In agricultural processing facilities, sharp top chains are employed in conveyor systems to transport crops, grains, fruits, and vegetables. The cleats on the chain securely grip the produce, preventing spillage during transportation.
  • Wood Handling: In the forestry industry, sharp top chains are used in log handling and processing equipment. They are capable of handling heavy and irregularly shaped logs, making them ideal for applications like log decks, log transfer systems, and log sorting stations.
  • Wood Chippers and Grinders: Sharp top chains are utilized in wood chippers and grinders to feed wood materials into the machines for processing into wood chips or mulch. The positive engagement of the chain ensures consistent and efficient feeding of the wood material.
  • Baling and Hay Handling: For hay balers and bale handling equipment, sharp top chains are used to gather, compress, and transport hay or straw into bales. The chains are capable of handling the dense and bulky nature of hay effectively.
  • Forestry Harvesters and Forwarders: Sharp top chains play a crucial role in forestry harvesters and forwarders by assisting in the collection, processing, and transportation of felled trees and logs from the harvesting site to the loading area.

Sharp top chains’ robust construction, positive engagement, and ability to handle various materials make them essential components in agriculture and forestry equipment. They contribute to increased productivity, reliable material handling, and improved efficiency in these industries.

welded chain

How do I choose the right sharp top chain for my specific application or machinery?

Choosing the right sharp top chain for your specific application or machinery involves considering several important factors to ensure optimal performance and efficiency. Follow these steps to make an informed decision:

  • 1. Identify Your Application: Determine the specific application for which you need the sharp top chain. Understand the material handling requirements, load capacity, and environmental conditions in which the chain will operate.
  • 2. Chain Size and Pitch: Select the appropriate chain size and pitch that match your machinery’s sprockets and the material handling requirements. The chain size must be compatible with the sprocket size for proper engagement and smooth operation.
  • 3. Material Selection: Consider the material of the sharp top chain based on the application’s demands. Common materials include carbon steel, stainless steel, and alloy steel. Stainless steel is suitable for corrosive environments, while carbon steel provides high strength and affordability.
  • 4. Load Capacity: Determine the maximum load capacity required for your application. Ensure that the selected sharp top chain can handle the expected loads without deformation or failure.
  • 5. Operating Conditions: Evaluate the operating conditions, including temperature, moisture, and exposure to chemicals or abrasive materials. Choose a chain with appropriate coatings or materials that can withstand the specific environment.
  • 6. Conveyor Speed: Consider the conveyor speed at which the sharp top chain will operate. Higher conveyor speeds may require chains designed for greater wear resistance and stability.
  • 7. Consult with Experts: If you are unsure about the best sharp top chain for your application, seek advice from industry experts or chain manufacturers. They can provide valuable insights and recommendations based on their experience and expertise.
  • 8. Cost and Longevity: Compare the cost of the sharp top chain with its expected service life and performance. Sometimes, investing in a higher-quality chain that lasts longer can be more cost-effective in the long run.
  • 9. Maintenance Requirements: Consider the maintenance requirements of the chain, including lubrication needs and replacement intervals. Chains that require less frequent maintenance can lead to reduced downtime and operational costs.

By carefully considering these factors and consulting with experts, you can choose the right sharp top chain that meets the specific demands of your application or machinery, ensuring reliable and efficient material handling operations.

China wholesaler Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains  China wholesaler Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains
editor by CX 2023-11-08

China wholesaler Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains

Product Description

Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains

SHARP TOP CHAIN FEATURES

High-precision teeth for optimal grip and least amount of penetration

Heat treated shot peened pins, bushings, rollers, and side plates for optimal fatigue strength and working life

Low draft tooth profile that distributes weight and reduces losses from bruising

Triple alloy steel rivet pins and optimal riveting for extended life

Ballized bushed plates for uniform hole size

Pre-lubed with a premium lubricant designed for sharp top chain

Unique CZPT center plate design that all but eliminates breakage from sawdust packing

Additional options:

Chrome Pins (standard in some sizes)

Machined Smooth Bottoms to reduce damage to the chain beds

Anti-Corrosive Coatings

Induction Hardened Teeth

 

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

welded chain

Can I retrofit my existing conveyor system with sharp top chains for better performance?

Yes, it is often possible to retrofit an existing conveyor system with sharp top chains to improve its performance and efficiency. Retrofitting can be a cost-effective solution to upgrade your conveyor system without the need for a complete replacement. Here are the key points to consider when retrofitting with sharp top chains:

  • Compatibility:
  • Before retrofitting, ensure that the sharp top chains you plan to use are compatible with your existing conveyor system. Check the chain pitch, width, and overall dimensions to match the requirements of your conveyor.

  • Load Capacity:
  • Assess the load capacity of the existing conveyor system and ensure that the selected sharp top chains can handle the same or higher load without exceeding the system’s limits.

  • Cleat Configuration:
  • Consider the specific requirements of your material handling application. If your existing conveyor system needs better material containment or grip, select sharp top chains with suitable cleat configurations that align with your needs.

  • Lubrication and Maintenance:
  • Ensure that your existing conveyor system can accommodate the lubrication and maintenance requirements of the new sharp top chains. Proper lubrication is essential for optimal chain performance and longevity.

  • Installation:
  • Work with experienced technicians or conveyor specialists to ensure proper installation of the sharp top chains. Improper installation can lead to chain wear, premature failure, and reduced performance.

  • Performance Testing:
  • Once the retrofit is complete, conduct performance testing to ensure that the sharp top chains operate as expected and deliver the desired improvements in efficiency and material handling capabilities.

Keep in mind that retrofitting with sharp top chains may not always be suitable for all conveyor systems. Some systems may have limitations that prevent seamless integration with sharp top chains. In such cases, consulting with conveyor manufacturers or experts can help you explore other options to enhance your conveyor’s performance.

welded chain

Are there any innovative technologies or advancements in sharp top chains that improve their efficiency?

Yes, there have been several innovative technologies and advancements in sharp top chains that aim to improve their efficiency and performance in material handling applications. Manufacturers are continuously researching and developing new solutions to meet the evolving needs of industries. Here are some of the notable advancements in sharp top chains:

  • Advanced Materials:
  • One significant advancement is the use of advanced materials, such as high-strength alloys, composite materials, and specialty coatings. These materials offer enhanced wear resistance, improved fatigue strength, and increased corrosion resistance, contributing to longer chain life and improved efficiency.

  • Precision Manufacturing:
  • Manufacturers are leveraging precision manufacturing techniques to create sharp top chains with tighter tolerances and consistent dimensions. This ensures smoother and more precise operation, reducing vibration and noise while increasing overall efficiency.

  • Improved Cleat Designs:
  • The design of sharp top chain cleats has seen advancements to optimize material engagement and minimize product spillage or slippage during conveying. Cleats with specialized shapes and profiles offer better grip, reducing the risk of material loss and enhancing conveyor efficiency.

  • Lubrication Technology:
  • Advancements in lubrication technology have led to the development of specialized lubricants and coatings for sharp top chains. These lubricants reduce friction and wear, improving the chain’s efficiency and extending its service life.

  • High-Temperature Performance:
  • Manufacturers have focused on creating sharp top chains with improved performance in high-temperature environments. Heat-resistant materials and specialized heat treatment processes allow these chains to maintain their strength and integrity at elevated temperatures.

  • Computer-Aided Design (CAD) and Simulation:
  • CAD software and simulation tools have revolutionized the design and testing of sharp top chains. Engineers can analyze various chain configurations and operating conditions virtually, optimizing the chain’s design for maximum efficiency before physical prototyping.

These advancements in sharp top chain technology have resulted in improved efficiency, higher reliability, and reduced maintenance requirements. Manufacturers continue to explore new materials, coatings, and design concepts to meet the increasing demands of modern material handling applications.

welded chain

What is a sharp top chain, and how is it used in various industries?

A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:

  • Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
  • Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
  • Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
  • Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
  • Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
  • Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
  • Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
  • Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.

The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.

China wholesaler Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains  China wholesaler Sharp Top Chain Toothen Side Metal Stainless Steel China Series Large Pitch Best Price Manufacture Special Attachments Double Sharp to Type Roller Chains
editor by CX 2023-09-05

China best Attractive Price New Type Double Pitch Conveyor Chains With Extended Pins bush roller chain drive

Guarantee: 3 many years
Applicable Industries: Developing Content Shops, Production Plant, Equipment Repair Outlets, Design works , Energy & Mining
Customized help: OEM, ODM
Regular or Nonstandard: Normal
Sort: Roller Chain
Material: Stainless Steel

Product parameters

nameDouble Pitch Conveyor Chains With Prolonged Pins
materialStainless steel
characteristicCorrosion resistance Substantial and lower temperature resistance Long support daily life
Company Profile HangZhou GHangZhou Unique Chain Manufacturing facility was established in 1995, it is 1 of the earliest skilled companies that trial-manufactures and manufactures all sorts of stainless metal chains and chain wheels. Depend on prosperous expertise, complete equipment, trustworthy top quality and affordable cost, merchandise promote effectively in China and have been exported to America, France, Japan, Korea, Center East and other nationwide locations for numerous several years, deeply welcomed by domestic and international merchants. Our factory has handed ISO9002 top quality technique certification in 1999 and goods satisfy ISO, ANSI, BS, DIN,and JIS specifications. All the chains and chain wheels are produced of 304, 316L and 310S substantial good quality stainless metal. Our goods are broadly utilized in industrial mechanical production line, such as foodstuff, baking, pharmacy, rubber, printing and dyeing, cleaning, sanitary ware,electronics, electroplating,cooling and provide convenience for imported tools components localization. In current years, on the basis of unique solitary stainless steel roller chain, we have produced 6 series of much more than 3 hundred kinds of merchandise, these kinds of as sheet type web belt chain, differential chain, nylon stainless steel CZPT chain, nylon flat prime chain, stainless steel flat top chain, special window opener chain, ect, and give convenience for our clients to style and manufacture much more reasonable and specialist conveying gear.Our manufacturing unit can also create various varieties of nonstandard stainless steel chains and chain wheels according to customers’ requriements. We warmly welcome domestic and foreign buyers to pay a visit to, negotiate and information. Creation Process Merchandise packaging FAQ A)Are you buying and selling company or Manufacturing facility? We are factory. B)Do you give samples?Is it cost-free or Added? Of course,we can offer you the samples for free of charge cost but do not pay out the price of freight. C)What is your MOQ? For atandard sort,no MOQ. D)What is the Transportation? Modest quantity,by categorical,this sort of as DHL,UPS.If large amount,by sea or air. E)Could you notify me the delivery time of your products? In shares want 3-7 days,out of stocks need to have ten-thirty days. F)Can you give me discount on the items? Indeed,of program.Please send me your E mail,you may get much more.

Choosing a drive chain for a belt conveyor

The drive chain is used to move heavy objects on the conveyor chain. Chains are magnetic, antistatic, high temperature, or chemical resistant, depending on the application. These types of drive chains are used in many different industries. A common machine that uses this type of drive is a chain hoist. Chain hoists are designed to lift heavy loads with minimal effort. Chains are often used to transport heavy loads.

roller chain

Whether using a roller chain as a drive chain or a belt conveyor can be tricky. Whether it’s a small low-speed drive with manual lubrication or a high-speed pump-lubricated drive with multiple sprockets, there are several factors to consider when choosing a roller chain. First, you need to consider motor horsepower and rpm. The speed of the motor determines how much chain you need. For example, if you are using a low-speed drive, you will need to choose a low-pitch, high-pitch chain. Another thing to consider is chain length – ideally, you can go for an even number of sprockets and chains, but never go smaller.
The lubrication system is also important because the lubrication system must be able to deliver enough oil. The type of oil used to lubricate a chain depends on its operating environment, temperature and speed. Wear is caused by pressure on the bearing, angular sliding of the pins, and rotation of the rollers. There are five different types of lubrication methods available, depending on the system used. A high-quality carbon steel chain is a major advantage when operating at high temperatures, as it can withstand higher temperatures.
The materials of construction for roller chains vary by application. Typically, the most common materials are steel and stainless steel, but sometimes alloy steels are used in food processing machinery that may have lubrication problems. Nylon and brass are also sometimes used. Some industries require heavy-duty chains. If you need an extremely heavy chain, you may want to consider a heavy-duty roller chain. If you are not sure which type of chain is best for your application, consult an industry expert.
Unlike other chains, roller chains are more efficient from a size and weight perspective. While solution chains are useful in some situations, drive chains are more effective for dirty work and slipping on tracks. They are commonly used in construction and manufacturing. There are other advantages to using a drive chain. They are generally stronger than belts, which is a huge benefit. So, if you’re wondering which is better, here are them:
chain

Multi-strand roller chain

The multi-strand roller chains for drive chains market is expected to grow at a CAGR of over 20% during the forecast period. Market reports cover product demand, supply, and cost. The report covers the global market including company profiles, product details, and contact information of key players. It also takes into account the revenue generated by different application areas. The report contains 159 pages of useful information and data. It is an essential tool for anyone involved in drive chain manufacturing.
The essential characteristics of multi-strand chains are their power ratings and allowable bearing area pressures. Power rating is an important characteristic that determines the chain’s ability to transmit a specific load. Typically, multi-strand chains are rated in the range of 12,000 watts per strand. However, their capabilities are limited by link plate fatigue, roller impact fatigue, and wear between pins and bushings.
Energy Series chains are ideal for high-speed and high shock load applications. The chain is designed to provide reliable power and withstand the rigors of the oil and gas industry. It uses high-strength steel and double-coated rolls. These chains come in different lengths and come in two types: single-strand and multi-strand. It is best to consult a professional to find out which chain best suits your needs.
The global multi-strand roller chains market is expected to grow at a CAGR of over 7% during the forecast period. From 2011 to 2019, the industry is expected to grow by nearly 6%. However, the outlook for this market is not optimistic, with some companies experiencing negative growth over the past year. Nonetheless, slowing global economic growth and tightening COVID-19 regulations are likely to hinder the market growth.
Although requirements vary by application, it must be remembered that the load on a multi-strand roller chain must not be greater than 1/9 or 1/6 of the tensile strength of the chain. If the load exceeds this threshold, the chainplates will fatigue. This is the main reason why roller chains are expensive. However, this is not always the case. Multi-strand roller chains are a great idea if you are looking for an affordable and reliable drive chain.

double chain

If you’re looking for an industrial-grade drive chain, you’ve probably considered a double chain. The chain meshes with the sprockets on either side of the gears. It comes in different styles, each with its own advantages and disadvantages. The CZPT duplex series has twice the power capacity of standard SC duplex chains. This type of chain is usually best for new applications. On the other hand, SC double chain chains are the cheapest but have less weight and power capacity.
Another option is a triple drive chain. This type of drive chain has an additional row of plates and contains three sprockets. Its unique design reduces the weight and impact velocity of the timing chain. It is usually used in automotive applications. It is ideal for low to medium-load timing applications. It is also available in acoustically optimized versions. Three-quarter inch pitch double chain chains are widely used in gasoline engine aids and timing drives.
chain

flat top chain

High friction rubber is usually installed on the top or bottom of a flat top drive chain to improve its high friction surface and prevent interference during side bend conveying. The chain plate can be customized with thin rubber layer or thick elastic polyurethane rubber according to customer requirements. In addition to providing high friction, the flat top chain also provides excellent anti-slip properties for glass bottles.
Premium steel flat top chain with high quality surface finish and excellent wear resistance. They have a high level of noise reduction and can be used in heavy duty conveying applications. These chains are available in a variety of alloys such as stainless steel or aluminum. Some models are designed to be very rugged and last longer. Aluminum and galvanized steel chains are popular choices for these chains.
Flat Top Drive Chain Conveyors are versatile and come in an endless combination of configurations. Drives can be connected end-to-end to form long conveyor lines, while side-curved flat-top chains are versatile enough to handle tandem, serpentine or carousel configurations. Standard and heavy duty models are also available. Flat top chains can be used in many different applications including food, beverages and other commodities.
Standard flat top chains are usually rectangular or L-shaped and designed for use on straight conveyors. In some cases, space constraints may require a U-shaped or rectangular conveyor line. For smoother conveying, side-curved flat-top chains can be used. These chains are paired with regular rectangular chain plates and tall pins for high load capacity. They come in different widths, including multi-strand chains.

China best Attractive Price New Type Double Pitch Conveyor Chains With Extended Pins     bush roller chain driveChina best Attractive Price New Type Double Pitch Conveyor Chains With Extended Pins     bush roller chain drive
editor by czh