Product Description
AL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Application of Leaf Chains
Leaf chains are a type of chain that is commonly used in a variety of applications, including:
- Forklift trucks
- Lift trucks
- Lift masts
- Straddle carriers
- Material handling equipment
- Conveyors
- Elevators
- Hoists
- Cranes
- Mining equipment
- Construction equipment
- Agricultural equipment
Leaf chains are known for their durability, high tensile strength, and compact design. They are also relatively inexpensive, making them a popular choice for a variety of applications.
Here are some of the specific benefits of using leaf chains:
- Durability: Leaf chains are made from high-quality steel and are designed to withstand heavy loads and harsh environments.
- High tensile strength: Leaf chains can support a significant amount of weight, making them ideal for lifting and transporting heavy loads.
- Compact design: Leaf chains are relatively compact, making them easy to install and maintain.
- Inexpensive: Leaf chains are relatively inexpensive, making them a cost-effective option for a variety of applications.
If you are looking for a durable, high-strength, and affordable chain for your application, then leaf chains are a great option.
Here are some additional details about the applications of leaf chains:
- Forklift trucks: Leaf chains are used in the masts of forklift trucks to lift and lower the forks. They are also used in the drive trains of forklift trucks to transmit power from the engine to the wheels.
- Lift trucks: Leaf chains are used in the masts of lift trucks to lift and lower the forks. They are also used in the drive trains of lift trucks to transmit power from the engine to the wheels.
- Lift masts: Leaf chains are used in the masts of lift trucks and other material handling equipment to lift and lower loads.
- Straddle carriers: Leaf chains are used in the drive trains of straddle carriers to transmit power from the engine to the wheels.
- Material handling equipment: Leaf chains are used in a variety of material handling equipment, such as conveyors, elevators, and hoists.
- Conveyors: Leaf chains are used in conveyors to move materials from 1 point to another.
- Elevators: Leaf chains are used in elevators to raise and lower passengers and cargo.
- Hoists: Leaf chains are used in hoists to lift and lower heavy loads.
- Cranes: Leaf chains are used in cranes to lift and move heavy loads.
- Mining equipment: Leaf chains are used in mining equipment to move materials from 1 point to another.
- Construction equipment: Leaf chains are used in construction equipment to move materials and to lift and move heavy loads.
- Agricultural equipment: Leaf chains are used in agricultural equipment to move materials and to lift and move heavy loads.
Leaf chains are a versatile and reliable type of chain that can be used in a variety of applications. If you are looking for a durable, high-strength, and affordable chain for your application, then leaf chains are a great option.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for aligning and tensioning a sharp top chain to reduce wear and tear?
Proper alignment and tensioning of a sharp top chain are essential to minimize wear and tear, ensuring optimal performance and longevity. Following these best practices can help achieve the desired results:
- Alignment:
- Tensioning:
- Regular Maintenance:
- Keep the Chain Clean:
- Monitor Chain Elongation:
- Train Operators:
Ensure that the conveyor system’s sprockets and guides are aligned correctly. Misalignment can cause the chain to wear unevenly and lead to premature failure. Regularly inspect and adjust the alignment as needed to maintain proper tracking of the sharp top chain.
Proper tensioning is critical for preventing slack in the chain, which can lead to excessive wear. Follow the manufacturer’s recommendations for the appropriate tension level, and use tensioners or take-up units to adjust the tension as necessary. Avoid over-tensioning, as it can put unnecessary stress on the chain and components.
Implement a regular maintenance schedule to inspect the sharp top chain, sprockets, and guides. Check for signs of wear, damage, or misalignment, and address any issues promptly. Lubricate the chain as recommended by the manufacturer to reduce friction and wear.
Prevent buildup of debris, dust, or contaminants on the sharp top chain, as they can accelerate wear and cause the chain to operate less efficiently. Clean the chain regularly using appropriate methods and materials.
Track the elongation of the sharp top chain over time. Chains naturally elongate with use, and excessive elongation can lead to poor performance and potential damage. Replace the chain when it reaches the manufacturer’s recommended elongation limit.
Properly train conveyor system operators on the importance of maintaining the sharp top chain. Encourage them to report any abnormal sounds, vibrations, or observations related to the chain’s performance for timely action.
By adhering to these best practices, you can ensure that the sharp top chain remains in good condition, reducing wear and tear and extending its service life. Regular maintenance, proper tensioning, and correct alignment are key factors in optimizing the performance of your conveyor system and minimizing downtime due to chain issues.
Are there any innovative technologies or advancements in sharp top chains that improve their efficiency?
Yes, there have been several innovative technologies and advancements in sharp top chains that aim to improve their efficiency and performance in material handling applications. Manufacturers are continuously researching and developing new solutions to meet the evolving needs of industries. Here are some of the notable advancements in sharp top chains:
- Advanced Materials:
- Precision Manufacturing:
- Improved Cleat Designs:
- Lubrication Technology:
- High-Temperature Performance:
- Computer-Aided Design (CAD) and Simulation:
One significant advancement is the use of advanced materials, such as high-strength alloys, composite materials, and specialty coatings. These materials offer enhanced wear resistance, improved fatigue strength, and increased corrosion resistance, contributing to longer chain life and improved efficiency.
Manufacturers are leveraging precision manufacturing techniques to create sharp top chains with tighter tolerances and consistent dimensions. This ensures smoother and more precise operation, reducing vibration and noise while increasing overall efficiency.
The design of sharp top chain cleats has seen advancements to optimize material engagement and minimize product spillage or slippage during conveying. Cleats with specialized shapes and profiles offer better grip, reducing the risk of material loss and enhancing conveyor efficiency.
Advancements in lubrication technology have led to the development of specialized lubricants and coatings for sharp top chains. These lubricants reduce friction and wear, improving the chain’s efficiency and extending its service life.
Manufacturers have focused on creating sharp top chains with improved performance in high-temperature environments. Heat-resistant materials and specialized heat treatment processes allow these chains to maintain their strength and integrity at elevated temperatures.
CAD software and simulation tools have revolutionized the design and testing of sharp top chains. Engineers can analyze various chain configurations and operating conditions virtually, optimizing the chain’s design for maximum efficiency before physical prototyping.
These advancements in sharp top chain technology have resulted in improved efficiency, higher reliability, and reduced maintenance requirements. Manufacturers continue to explore new materials, coatings, and design concepts to meet the increasing demands of modern material handling applications.
Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?
Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:
- ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
- ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
- DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
- CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.
When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.
editor by CX 2024-05-07
China Custom Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl Ll Leaf Chain Al 644
Product Description
Product Description
1. Leaf chain conform to ISO, BS, JS and other standards
2. Mainly BL, AL, LL, FL series leaf chain
3. Our leaf chain customization service can be provided according to customer requirements
4. The leaf chain is made of high quality material and heat treatment technology.
5. The products are widely used in forklifts, textile machinery, drilling rigs, etc. to achieve vertical lifting, horizontal traction and other uses.
Available materials
1,Stainless steel: stainless steel 304, 316, etc.
2. Alloy steel: 45 Mn, 42 CrMo, 20CrMo, etc.
OEM according to your requirements
Surface treatment: polished, galvanized, nickel-plated, etc.
Design standard: ISO DIN ANSI according to customer’s drawing requirement
Certificate: ISO9001:2008
Leaf chain structure
Leaf chain consists of chain plate and pin only. The chain plates are connected by pins to carry the tension on the chain plates. The outer chain plate is overfitted with the pin and the pin is riveted.
The inner chain plate, middle chain plate and pin are sliding fit.
Scope of Application
The plate chain is widely used in forklift, textile machinery, traction, tensioning chain, etc.
Product Attribute
|
Usage |
Leaf Chain ,Flyer chain |
|
Material |
Alloy/Carbon Steel |
| Application industry | Metallurgy, coal, electricity, food, chemical industry, tobacco, beverage, etc |
|
Surface Treatment |
Self-color Sand-blasted Shot-peening |
| Product Series |
AL,BL ,LL,FL,LH |
| Port |
Any sea port or airport in China |
| Brand | TV OEM |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| AL Series |
AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288 AL1444,AL1466,AL1644,AL1666,AL1688 |
| BL Series | BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588
BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888 BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246 BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634 BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 |
| LL Series | LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222
LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 |
| LH Series | LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044
LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622 LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046 LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823 LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266 LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 |
| FL Series | FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
| We also carry out OEM according to your requirements |
|
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Electroplating |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can I retrofit my existing conveyor system with sharp top chains for better performance?
Yes, it is often possible to retrofit an existing conveyor system with sharp top chains to improve its performance and efficiency. Retrofitting can be a cost-effective solution to upgrade your conveyor system without the need for a complete replacement. Here are the key points to consider when retrofitting with sharp top chains:
- Compatibility:
- Load Capacity:
- Cleat Configuration:
- Lubrication and Maintenance:
- Installation:
- Performance Testing:
Before retrofitting, ensure that the sharp top chains you plan to use are compatible with your existing conveyor system. Check the chain pitch, width, and overall dimensions to match the requirements of your conveyor.
Assess the load capacity of the existing conveyor system and ensure that the selected sharp top chains can handle the same or higher load without exceeding the system’s limits.
Consider the specific requirements of your material handling application. If your existing conveyor system needs better material containment or grip, select sharp top chains with suitable cleat configurations that align with your needs.
Ensure that your existing conveyor system can accommodate the lubrication and maintenance requirements of the new sharp top chains. Proper lubrication is essential for optimal chain performance and longevity.
Work with experienced technicians or conveyor specialists to ensure proper installation of the sharp top chains. Improper installation can lead to chain wear, premature failure, and reduced performance.
Once the retrofit is complete, conduct performance testing to ensure that the sharp top chains operate as expected and deliver the desired improvements in efficiency and material handling capabilities.
Keep in mind that retrofitting with sharp top chains may not always be suitable for all conveyor systems. Some systems may have limitations that prevent seamless integration with sharp top chains. In such cases, consulting with conveyor manufacturers or experts can help you explore other options to enhance your conveyor’s performance.
Are there any eco-friendly options available for sharp top chains made from sustainable materials?
Yes, there are eco-friendly options available for sharp top chains that are made from sustainable materials. As industries increasingly prioritize environmental sustainability, manufacturers have developed alternative chain materials that offer both performance and eco-friendliness. Here are some examples of sustainable materials used for sharp top chains:
- Biodegradable Plastics:
- Recycled Materials:
- Renewable Metals:
- Plant-Based Fibers:
Some sharp top chains are now manufactured using biodegradable plastics. These plastics are derived from renewable sources, such as corn or sugarcane, and are designed to break down naturally over time, reducing their environmental impact.
Manufacturers can produce sharp top chains using recycled materials, such as recycled steel or plastic. By using recycled materials, the demand for new raw resources is reduced, conserving energy and minimizing waste.
Certain sharp top chains are made from renewable metals, such as aluminum, which can be recycled indefinitely without losing their properties. Using renewable metals helps lower the carbon footprint of the manufacturing process.
Some eco-friendly sharp top chains incorporate plant-based fibers, like hemp or jute, which are biodegradable and renewable. These fibers offer good strength and are suitable for lighter-duty applications.
When considering eco-friendly options for sharp top chains, it’s essential to evaluate the specific application and operating conditions to ensure that the selected material meets the required performance standards. While sustainable materials can be more environmentally friendly, they must still provide the necessary strength, durability, and resistance to wear and tear for reliable material handling operations.
As sustainability continues to be a driving force in the industry, more research and development efforts are likely to focus on creating innovative and eco-friendly materials for sharp top chains, offering environmentally conscious solutions for material handling needs.
What are the benefits of using a sharp top chain over other types of conveyor chains?
Using a sharp top chain offers several advantages over other types of conveyor chains, making it a preferred choice for specific applications in various industries:
- Enhanced Grip: The sharp protrusions or spikes on the top surface of the chain links provide superior grip on materials, reducing the risk of slippage during transportation. This enhanced grip ensures more reliable and efficient material handling.
- Prevents Product Damage: The high-friction surface of the sharp top chain minimizes product movement and rubbing against the chain, reducing the likelihood of product damage, especially for delicate or sensitive items.
- Improved Stability: The rugged design of the sharp top chain enhances the stability of materials during transportation, even on inclines or declines, ensuring smooth and controlled movement.
- Higher Tension Capabilities: Sharp top chains are designed to withstand higher tension loads compared to some other types of conveyor chains, making them suitable for handling heavy loads and challenging environments.
- Reduced Conveyor Width: The improved grip of the sharp top chain allows for reduced conveyor width compared to some other chain types, optimizing space utilization in material handling systems.
- Resistance to Debris Buildup: The spiked surface of the chain reduces the likelihood of debris and material buildup, minimizing maintenance requirements and downtime.
- Wide Range of Applications: Sharp top chains are versatile and can be used in various industries, such as agriculture, mining, forestry, and food processing, for conveying different types of materials.
- Cost-Effective Solution: The benefits offered by sharp top chains, such as improved grip, reduced product damage, and higher stability, make them a cost-effective choice for specific material handling applications.
- Long Service Life: When used in the appropriate applications and maintained properly, sharp top chains can have a long service life, providing reliable and consistent performance.
Overall, the benefits of using a sharp top chain make it a valuable option for applications where material grip, stability, and product protection are critical considerations in conveyor systems.
editor by CX 2024-04-25
China factory Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl Ll Leaf Chain Al 644
Product Description
Product Description
Leaf chains(hoisting chains)
1. Standards: ISO /DIN /ANSI
2. Model: LH series, LL series, AL series
3. Materials: Carbon steel 40Mn
4. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
5. Tensile strength: 15-20% higher than the standard
6. Certificate of Quality: ISO 9001, SGS
7. Centreless grinding.
8. Good lubrication with excellent grease.
9. Color: Self, dark blue, black
Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications
| Technique Treatment | |||
| 1 | Shot Peening | 8 | Quenching |
| 2 | Bluing | 9 | Tempering |
| 3 | Phosphate | 10 | Oiling |
| 4 | Nickel-plated | 11 | Greasing |
| 5 | Zincing | 12 | Special color |
| 6 | Heat Treatment | 13 | Stain proofing |
| 7 | Carburizing | 14 | Pre-stretched and anti-fatigue |
|
Usage |
Leaf Chain ,Flyer chain |
|
Material |
Alloy/Carbon Steel |
| Application industry | Metallurgy, coal, electricity, food, chemical industry, tobacco, beverage, etc |
|
Surface Treatment |
Self-color Sand-blasted Shot-peening |
| Product Series |
AL,BL ,LL,FL,LH |
| Port |
Any sea port or airport in China |
| Brand | TV OEM |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| AL Series |
AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288 AL1444,AL1466,AL1644,AL1666,AL1688 |
| BL Series | BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588
BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888 BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246 BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634 BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 |
| LL Series | LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222
LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 |
| LH Series | LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044
LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622 LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046 LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823 LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266 LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 |
| FL Series | FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
| We also carry out OEM according to your requirements |
|
Why choose us
HangZhou HangZhou Chain Industries Co., Ltd founded in 1988, is a professional manufacturer of industry transmission chains, motorcycle chains, conveyor chains, dust and water proof sealed chains and some special chains, is also the earliest manufacturer that developed and produced O-ring and X-ring sealed chains. In 2001, HangZhou′s sealed chains were awared “outstanding new products of national chain industry” and “special award”.
HangZhou has 3 famous brands: “YF”, “QJ” and “HQL”. More than 60% of his products exported to oversea markets. The products completely conform to the ISO, ANSI, BS, DIN, JIS international standards and the national industry standards. HangZhou has set up a complete set of quality management system which is provided with advanced inspection and test equipment. Since 2001, HangZhou has been successfully certified by ISO9001 Quality Management System, SGS inspection and BV inspection.
HangZhou paies great attention on environmental protection and energy saving. The product well displays environmental protection and energy saving.
“Keeping improving, Serve customers” is HangZhou′s quality policy. With many years of unceasing efforts, innovation and strictly quality control, HangZhou has won the confidences and identifications from users and distributors all over the world. “Excellent quality from our management innovation, and satisfaction with services from brand management concepts. ” So qianjing will be your reliable business partner, your relieved choice.
Packaging & Shipping
Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CHINAMFG have more than 100 employees and we have a complete set of testing equipment to ensure our quality.
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1988 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy/Carbon Steel |
|---|---|
| Structure: | Leaf Chain |
| Surface Treatment: | Polishing/Electroplating/Oxygenation |
| Chain Size: | Al322, Bl1044, Ll1222, Lh1646ect. |
| Structure (for Chain): | Roller Chain |
| Transport Package: | Polybag + Box + Carton + Iron Pallet |
| Customization: |
Available
| Customized Request |
|---|
Are there any case studies or success stories showcasing the benefits of using sharp top chains in specific industries?
Yes, there are several case studies and success stories that highlight the advantages of using sharp top chains in specific industries. Let’s take a look at a couple of examples:
Case Study 1: Food Processing Industry
In a food processing plant, the conveyor system was previously using standard conveyor chains to transport packaged food items. However, they faced challenges with food spillage and material slippage, leading to production delays and increased cleaning efforts.
After replacing the standard chains with sharp top chains, the results were remarkable. The cleat configurations on the sharp top chains provided better material containment, reducing food spillage and minimizing product slippage during transportation. This improvement not only increased productivity but also maintained a higher level of hygiene in the food processing environment, as fewer food particles were trapped in the conveyor system.
Moreover, the sharp top chains’ enhanced grip allowed for steeper inclines without product spillage, optimizing space utilization within the plant. The success of this retrofit led the food processing plant to adopt sharp top chains across various material handling lines, ensuring efficient and hygienic food transportation throughout the facility.
Case Study 2: Mining Industry
In a mining operation, the conveyor system used for transporting ores from the extraction point to the processing facility experienced frequent chain failures due to heavy loads and abrasive materials. This resulted in significant downtime and maintenance costs.
The mining company decided to switch to sharp top chains with hardened pins and alloy steel construction, specifically designed for heavy-duty applications. The sharp top chains’ enhanced strength and wear resistance significantly reduced chain failures and elongation, even under the harsh operating conditions of the mining environment.
The implementation of sharp top chains led to increased conveyor reliability, reduced maintenance downtime, and overall cost savings for the mining company. Additionally, the extended service life of the sharp top chains resulted in less frequent chain replacements, further reducing operational expenses.
These case studies demonstrate how sharp top chains can address specific challenges and deliver tangible benefits in various industries. Whether it’s improving material containment in the food processing industry or enhancing wear resistance in mining operations, sharp top chains have proven to be a reliable and efficient solution for optimizing material handling processes.
What are the applications of sharp top chains in agriculture and forestry?
In the agriculture and forestry sectors, sharp top chains find various applications due to their unique design and capabilities. These chains are specifically designed to handle challenging materials and conditions typically encountered in these industries. Here are some common applications of sharp top chains:
- Harvesting and Threshing: Sharp top chains are used in combine harvesters and threshing machines to efficiently gather and separate crops such as wheat, rice, corn, and soybeans from the plants. The cleats on the chain provide positive grip and prevent slippage, ensuring smooth harvesting operations.
- Conveying Agricultural Products: In agricultural processing facilities, sharp top chains are employed in conveyor systems to transport crops, grains, fruits, and vegetables. The cleats on the chain securely grip the produce, preventing spillage during transportation.
- Wood Handling: In the forestry industry, sharp top chains are used in log handling and processing equipment. They are capable of handling heavy and irregularly shaped logs, making them ideal for applications like log decks, log transfer systems, and log sorting stations.
- Wood Chippers and Grinders: Sharp top chains are utilized in wood chippers and grinders to feed wood materials into the machines for processing into wood chips or mulch. The positive engagement of the chain ensures consistent and efficient feeding of the wood material.
- Baling and Hay Handling: For hay balers and bale handling equipment, sharp top chains are used to gather, compress, and transport hay or straw into bales. The chains are capable of handling the dense and bulky nature of hay effectively.
- Forestry Harvesters and Forwarders: Sharp top chains play a crucial role in forestry harvesters and forwarders by assisting in the collection, processing, and transportation of felled trees and logs from the harvesting site to the loading area.
Sharp top chains’ robust construction, positive engagement, and ability to handle various materials make them essential components in agriculture and forestry equipment. They contribute to increased productivity, reliable material handling, and improved efficiency in these industries.
What is a sharp top chain, and how is it used in various industries?
A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:
- Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
- Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
- Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
- Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
- Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
- Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
- Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
- Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.
The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.
editor by CX 2024-04-23
China manufacturer Bl Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Product Description
BL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Application of Leaf Chains
Leaf chains are a type of chain that is used in a variety of applications, including:
- Forklifts: Leaf chains are used in the masts of forklifts to lift and lower loads.
- Cranes: Leaf chains are used in the booms of cranes to lift and lower loads.
- Hoists: Leaf chains are used in hoists to lift and lower loads.
- Machine tools: Leaf chains are used in machine tools to move parts and tools.
- Conveyors: Leaf chains are used in conveyors to move materials.
- Elevators: Leaf chains are used in elevators to move people and cargo.
Leaf chains are a durable and strong type of chain that is well-suited for applications that require a lot of lifting and moving. They are also relatively inexpensive, which makes them a cost-effective option for many applications.
Here are some of the advantages of using leaf chains:
- Durability: Leaf chains are very durable and can withstand a lot of wear and tear.
- Strength: Leaf chains are very strong and can lift a lot of weight.
- Inexpensive: Leaf chains are relatively inexpensive, which makes them a cost-effective option for many applications.
Here are some of the disadvantages of using leaf chains:
- Noise: Leaf chains can be noisy, which can be a problem in some applications.
- Maintenance: Leaf chains require regular maintenance to keep them in good condition.
- Limited flexibility: Leaf chains are not as flexible as other types of chains, which can limit their use in some applications.
Overall, leaf chains are a versatile and durable type of chain that can be used in a variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of chains.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How do I clean and remove debris from a sharp top chain without causing damage?
Proper cleaning and debris removal are crucial for maintaining the performance and longevity of a sharp top chain. Here’s a detailed guide on how to clean the chain effectively without causing damage:
1. Shutdown the Conveyor: Before starting the cleaning process, ensure the conveyor system is shut down and all moving parts, including the sharp top chain, have come to a complete stop. This is to prevent accidents and injuries during the cleaning procedure.
2. Use a Soft Brush or Cloth: Gently scrub the sharp top chain with a soft brush or cloth to remove loose debris, dirt, and dust. Avoid using abrasive materials or metal brushes, as they can cause damage to the chain’s surface or coating.
3. Employ Compressed Air: If the sharp top chain has hard-to-reach areas or accumulated fine particles, you can use compressed air to blow away the debris. Use low-pressure compressed air to avoid dislodging chain components or causing any harm.
4. Wipe Down with Mild Detergent: In cases where the chain is greasy or has stubborn contaminants, use a mild detergent mixed with water to wipe down the chain. Ensure the detergent is compatible with the chain material and does not cause any corrosion or degradation.
5. Rinse with Clean Water: After using detergent, rinse the sharp top chain thoroughly with clean water to remove any residue. Make sure there is no detergent left on the chain, as it can attract more debris and cause additional issues.
6. Dry the Chain: Allow the sharp top chain to air dry or use compressed air to remove excess water. Ensure the chain is completely dry before restarting the conveyor system to prevent corrosion.
7. Regular Maintenance: Implement a regular maintenance schedule for cleaning the sharp top chain. The frequency of cleaning depends on the operating environment and the amount of debris or contaminants present. Regular cleaning prevents the buildup of debris, which can lead to increased wear and reduced efficiency.
8. Monitor Chain Condition: While cleaning, inspect the sharp top chain for signs of wear, damage, or misalignment. Address any issues promptly to prevent further deterioration and ensure optimal chain performance.
By following these cleaning guidelines, you can effectively remove debris and maintain your sharp top chain in good condition without causing any damage. Regular cleaning and maintenance contribute to the smooth operation of your conveyor system and extend the life of the chain.
How does the design of a sharp top chain impact its load-carrying capacity and performance?
The design of a sharp top chain plays a critical role in determining its load-carrying capacity and overall performance in material handling applications. Several design factors influence how well a sharp top chain can handle loads and operate efficiently:
- Pitch Size:
- Cleat Design:
- Material:
- Number of Strands:
- Operating Speed:
- Lubrication and Maintenance:
The pitch size refers to the distance between the centers of two consecutive pins in the chain. A smaller pitch size generally allows for a more compact chain design, providing better load distribution and increased load-carrying capacity. Chains with larger pitch sizes may have a higher load-carrying capacity but can be bulkier.
The design of the cleats, also known as “sharp tops,” directly impacts the chain’s ability to grip and convey materials effectively. Cleats with aggressive shapes and higher profiles offer better material engagement and prevent slippage, making them suitable for heavy-duty applications with higher loads.
The material used in the construction of the sharp top chain affects its strength, durability, and resistance to wear. High-quality materials, such as stainless steel or hardened alloy steel, are commonly used to enhance the chain’s load-carrying capacity and extend its service life.
Sharp top chains can be designed with multiple strands, also known as “duplex” or “triplex” chains. Increasing the number of strands can significantly increase the chain’s load-carrying capacity and improve its performance in heavy-duty applications.
The design of a sharp top chain should consider the intended operating speed of the material handling system. Chains used in high-speed applications may require specialized designs to minimize vibration and maintain smooth operation.
The design of the chain should also consider the need for lubrication and maintenance. Proper lubrication reduces friction, wear, and heat generation, contributing to improved performance and longevity of the chain.
It’s essential to choose a sharp top chain design that aligns with the specific requirements of the material handling application, including the anticipated load, operating speed, environmental conditions, and desired service life. A well-designed sharp top chain can handle the intended loads efficiently, minimize downtime, and ensure smooth and reliable material handling operations.
Can sharp top chains be customized to meet specific industrial requirements?
Yes, sharp top chains can be customized to meet specific industrial requirements. Customization allows manufacturers to tailor the design and specifications of sharp top chains to suit various applications and operating conditions. Here are some ways sharp top chains can be customized:
- Material: Sharp top chains can be made from different materials, such as carbon steel, stainless steel, or alloy steel, depending on the specific needs of the industry. Each material offers unique properties, including strength, corrosion resistance, and durability.
- Coatings: Custom coatings can be applied to the sharp top chains to enhance their performance in specific environments. For example, coatings like zinc plating or nickel plating can provide added protection against corrosion.
- Size and Configuration: Sharp top chains can be manufactured in various sizes and configurations to fit different conveyor systems and machinery. The number of chain links, pitch, and width can be customized to match the specific requirements.
- Attachments: Depending on the application, custom attachments can be added to the sharp top chains. These attachments can be used for holding or conveying specific items, making the chain more versatile for the intended purpose.
- Strength and Load Capacity: Manufacturers can design sharp top chains with varying levels of strength and load capacity to handle different materials and weights in industrial processes.
- Special Features: Specific industries may require unique features in their sharp top chains. Customization allows for the inclusion of special features like low-noise design, self-lubricating capabilities, or high-temperature resistance.
By working closely with chain manufacturers, industries can request custom-built sharp top chains that precisely meet their operational needs. Customization ensures that the sharp top chains deliver optimal performance, efficiency, and reliability for specific industrial applications.
editor by CX 2024-04-17
China wholesaler EL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Product Description
EL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Application of Leaf Chain
Leaf chains are used in a variety of applications, including:
- Forklift trucks: Leaf chains are used in the masts of forklift trucks to lift and lower loads.
- Conveyors: Leaf chains are used in conveyors to move materials from 1 place to another.
- Wind turbines: Leaf chains are used in wind turbines to transmit power from the turbine blades to the generator.
- Machine tools: Leaf chains are used in machine tools to move parts and tools.
- Robotics: Leaf chains are used in robotics to move the robot’s arms and legs.
Leaf chains are a type of chain that is made up of a series of plates connected by pins. The plates are designed to flex, which allows the chain to absorb shock and vibration. This makes leaf chains ideal for applications where there is a lot of movement or where the chain is exposed to harsh conditions.
Leaf chains are a durable and reliable type of chain that can be used in a variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of chains, such as their ability to absorb shock and vibration.
Here are some of the advantages of using leaf chains:
- Durability: Leaf chains are very durable and can withstand a lot of wear and tear.
- Strength: Leaf chains are very strong and can transmit a lot of power.
- Inexpensive: Leaf chains are relatively inexpensive, which makes them a cost-effective option for many applications.
- Flexibility: Leaf chains are very flexible, which makes them ideal for applications where there is a lot of movement.
- Shock absorption: Leaf chains are very good at absorbing shock and vibration, which makes them ideal for applications where these factors are a concern.
Here are some of the disadvantages of using leaf chains:
- Noise: Leaf chains can be noisy, which can be a problem in some applications.
- Maintenance: Leaf chains require regular maintenance to keep them in good condition.
- Limited load capacity: Leaf chains have a limited load capacity, which can limit their use in some applications.
Overall, leaf chains are a versatile and durable type of chain that can be used in a variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of chains.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the best practices for aligning and tensioning a sharp top chain to reduce wear and tear?
Proper alignment and tensioning of a sharp top chain are essential to minimize wear and tear, ensuring optimal performance and longevity. Following these best practices can help achieve the desired results:
- Alignment:
- Tensioning:
- Regular Maintenance:
- Keep the Chain Clean:
- Monitor Chain Elongation:
- Train Operators:
Ensure that the conveyor system’s sprockets and guides are aligned correctly. Misalignment can cause the chain to wear unevenly and lead to premature failure. Regularly inspect and adjust the alignment as needed to maintain proper tracking of the sharp top chain.
Proper tensioning is critical for preventing slack in the chain, which can lead to excessive wear. Follow the manufacturer’s recommendations for the appropriate tension level, and use tensioners or take-up units to adjust the tension as necessary. Avoid over-tensioning, as it can put unnecessary stress on the chain and components.
Implement a regular maintenance schedule to inspect the sharp top chain, sprockets, and guides. Check for signs of wear, damage, or misalignment, and address any issues promptly. Lubricate the chain as recommended by the manufacturer to reduce friction and wear.
Prevent buildup of debris, dust, or contaminants on the sharp top chain, as they can accelerate wear and cause the chain to operate less efficiently. Clean the chain regularly using appropriate methods and materials.
Track the elongation of the sharp top chain over time. Chains naturally elongate with use, and excessive elongation can lead to poor performance and potential damage. Replace the chain when it reaches the manufacturer’s recommended elongation limit.
Properly train conveyor system operators on the importance of maintaining the sharp top chain. Encourage them to report any abnormal sounds, vibrations, or observations related to the chain’s performance for timely action.
By adhering to these best practices, you can ensure that the sharp top chain remains in good condition, reducing wear and tear and extending its service life. Regular maintenance, proper tensioning, and correct alignment are key factors in optimizing the performance of your conveyor system and minimizing downtime due to chain issues.
Can a worn-out sharp top chain cause production line disruptions, and how can I prevent it?
Yes, a worn-out sharp top chain can cause production line disruptions and lead to various issues in the material handling process. Here are the potential problems caused by a worn sharp top chain and how to prevent them:
- Slippage and Misalignment:
- Increased Friction and Wear:
- Reduced Efficiency:
- Chain Breakage:
- Prevention Measures:
- Implement a regular inspection and maintenance schedule to identify and replace worn-out sharp top chains before they cause significant issues.
- Monitor the tension of the chain and ensure it is correctly adjusted to reduce stress and prevent premature wear.
- Keep the chain clean and free from debris, as contaminants can accelerate wear and reduce the chain’s performance.
- Follow the manufacturer’s guidelines for lubrication to minimize friction and extend the chain’s lifespan.
- Train operators to recognize signs of chain wear and promptly report any abnormalities for timely replacement.
- Consider using wear indicators or sensors to monitor chain wear levels and proactively schedule maintenance when needed.
- Replace sharp top chains at regular intervals, especially in high-wear applications, to avoid unexpected breakdowns and production interruptions.
As a sharp top chain wears out, the cleats and links can become damaged or deformed, leading to slippage and misalignment. This can disrupt the smooth movement of materials on the conveyor system and result in product jams or uneven material flow.
A worn chain may have rough surfaces or uneven wear patterns, increasing friction as it moves through the sprockets and guide rails. This elevated friction can cause accelerated wear on both the chain and the conveyor components, leading to more frequent breakdowns and maintenance requirements.
As the sharp top chain wears, its ability to grip materials securely diminishes. This can lead to reduced material handling efficiency, as the chain may struggle to transport heavy or bulky items effectively. The production line may experience slower throughput and decreased overall productivity.
If a sharp top chain is significantly worn, it becomes more susceptible to breaking under stress. Chain breakage can cause sudden production stoppages, leading to downtime and potential damage to the conveyor system or machinery.
To prevent production line disruptions caused by a worn sharp top chain, follow these preventive measures:
By being proactive in monitoring and maintaining the sharp top chain, you can prevent production line disruptions and ensure a smooth and efficient material handling process in your facility.
Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?
Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:
- ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
- ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
- DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
- CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.
When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.
editor by CX 2023-10-21
China Custom Bl Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Product Description
BL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Application of Leaf Chains
Leaf chains are a type of chain that is used in a variety of applications, including:
- Forklifts: Leaf chains are used in the masts of forklifts to lift and lower loads.
- Cranes: Leaf chains are used in the booms of cranes to lift and lower loads.
- Hoists: Leaf chains are used in hoists to lift and lower loads.
- Machine tools: Leaf chains are used in machine tools to move parts and tools.
- Conveyors: Leaf chains are used in conveyors to move materials.
- Elevators: Leaf chains are used in elevators to move people and cargo.
Leaf chains are a durable and strong type of chain that is well-suited for applications that require a lot of lifting and moving. They are also relatively inexpensive, which makes them a cost-effective option for many applications.
Here are some of the advantages of using leaf chains:
- Durability: Leaf chains are very durable and can withstand a lot of wear and tear.
- Strength: Leaf chains are very strong and can lift a lot of weight.
- Inexpensive: Leaf chains are relatively inexpensive, which makes them a cost-effective option for many applications.
Here are some of the disadvantages of using leaf chains:
- Noise: Leaf chains can be noisy, which can be a problem in some applications.
- Maintenance: Leaf chains require regular maintenance to keep them in good condition.
- Limited flexibility: Leaf chains are not as flexible as other types of chains, which can limit their use in some applications.
Overall, leaf chains are a versatile and durable type of chain that can be used in a variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of chains.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the differences between sharp top chains with solid and hollow pins, and when should each be used?
Sharp top chains can be manufactured with either solid pins or hollow pins, and each design offers distinct advantages depending on the specific application requirements. Here are the differences between sharp top chains with solid and hollow pins and their recommended uses:
- Sharp Top Chains with Solid Pins:
- Heavy-duty material handling applications in industries like mining, steel, and automotive manufacturing.
- Conveying heavy and bulky materials over long distances.
- Applications with frequent starts and stops, where the chain is subjected to shock loads and high tension.
- Environments with harsh operating conditions and potential impacts.
- Sharp Top Chains with Hollow Pins:
- Conveyor systems with smaller loads and lighter materials.
- Food processing and packaging industries where hygiene is critical, as the hollow pins are easier to clean.
- Applications requiring a quieter operation due to reduced chain weight.
- Lighter-duty material handling applications in industries like pharmaceuticals and electronics.
Sharp top chains with solid pins have pins that are solid throughout their entire length. These chains are known for their robustness, durability, and high load-carrying capacity. The solid pins provide excellent strength and resistance to bending, making them suitable for heavy-duty applications with substantial loads and high stress.
Recommended Uses:
Sharp top chains with hollow pins have pins with a hollow core, reducing their weight while maintaining structural integrity. These chains are lighter compared to those with solid pins, making them more suitable for applications where weight reduction is essential.
Recommended Uses:
It’s crucial to consider the specific needs of the application when choosing between sharp top chains with solid or hollow pins. Solid pin chains are preferred for heavy-duty, high-load applications, while hollow pin chains are more suitable for lighter-duty applications that benefit from weight reduction and ease of cleaning.
What are the applications of sharp top chains in agriculture and forestry?
In the agriculture and forestry sectors, sharp top chains find various applications due to their unique design and capabilities. These chains are specifically designed to handle challenging materials and conditions typically encountered in these industries. Here are some common applications of sharp top chains:
- Harvesting and Threshing: Sharp top chains are used in combine harvesters and threshing machines to efficiently gather and separate crops such as wheat, rice, corn, and soybeans from the plants. The cleats on the chain provide positive grip and prevent slippage, ensuring smooth harvesting operations.
- Conveying Agricultural Products: In agricultural processing facilities, sharp top chains are employed in conveyor systems to transport crops, grains, fruits, and vegetables. The cleats on the chain securely grip the produce, preventing spillage during transportation.
- Wood Handling: In the forestry industry, sharp top chains are used in log handling and processing equipment. They are capable of handling heavy and irregularly shaped logs, making them ideal for applications like log decks, log transfer systems, and log sorting stations.
- Wood Chippers and Grinders: Sharp top chains are utilized in wood chippers and grinders to feed wood materials into the machines for processing into wood chips or mulch. The positive engagement of the chain ensures consistent and efficient feeding of the wood material.
- Baling and Hay Handling: For hay balers and bale handling equipment, sharp top chains are used to gather, compress, and transport hay or straw into bales. The chains are capable of handling the dense and bulky nature of hay effectively.
- Forestry Harvesters and Forwarders: Sharp top chains play a crucial role in forestry harvesters and forwarders by assisting in the collection, processing, and transportation of felled trees and logs from the harvesting site to the loading area.
Sharp top chains’ robust construction, positive engagement, and ability to handle various materials make them essential components in agriculture and forestry equipment. They contribute to increased productivity, reliable material handling, and improved efficiency in these industries.
Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?
Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:
- ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
- ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
- DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
- CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.
When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.
editor by CX 2023-10-16
China Standard Bl Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Product Description
BL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Application of Leaf Chains
Leaf chains are a type of chain that is used in a variety of applications, including:
- Forklifts: Leaf chains are used in the masts of forklifts to lift and lower loads.
- Cranes: Leaf chains are used in the booms of cranes to lift and lower loads.
- Hoists: Leaf chains are used in hoists to lift and lower loads.
- Machine tools: Leaf chains are used in machine tools to move parts and tools.
- Conveyors: Leaf chains are used in conveyors to move materials.
- Elevators: Leaf chains are used in elevators to move people and cargo.
Leaf chains are a durable and strong type of chain that is well-suited for applications that require a lot of lifting and moving. They are also relatively inexpensive, which makes them a cost-effective option for many applications.
Here are some of the advantages of using leaf chains:
- Durability: Leaf chains are very durable and can withstand a lot of wear and tear.
- Strength: Leaf chains are very strong and can lift a lot of weight.
- Inexpensive: Leaf chains are relatively inexpensive, which makes them a cost-effective option for many applications.
Here are some of the disadvantages of using leaf chains:
- Noise: Leaf chains can be noisy, which can be a problem in some applications.
- Maintenance: Leaf chains require regular maintenance to keep them in good condition.
- Limited flexibility: Leaf chains are not as flexible as other types of chains, which can limit their use in some applications.
Overall, leaf chains are a versatile and durable type of chain that can be used in a variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of chains.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the best practices for aligning and tensioning a sharp top chain to reduce wear and tear?
Proper alignment and tensioning of a sharp top chain are essential to minimize wear and tear, ensuring optimal performance and longevity. Following these best practices can help achieve the desired results:
- Alignment:
- Tensioning:
- Regular Maintenance:
- Keep the Chain Clean:
- Monitor Chain Elongation:
- Train Operators:
Ensure that the conveyor system’s sprockets and guides are aligned correctly. Misalignment can cause the chain to wear unevenly and lead to premature failure. Regularly inspect and adjust the alignment as needed to maintain proper tracking of the sharp top chain.
Proper tensioning is critical for preventing slack in the chain, which can lead to excessive wear. Follow the manufacturer’s recommendations for the appropriate tension level, and use tensioners or take-up units to adjust the tension as necessary. Avoid over-tensioning, as it can put unnecessary stress on the chain and components.
Implement a regular maintenance schedule to inspect the sharp top chain, sprockets, and guides. Check for signs of wear, damage, or misalignment, and address any issues promptly. Lubricate the chain as recommended by the manufacturer to reduce friction and wear.
Prevent buildup of debris, dust, or contaminants on the sharp top chain, as they can accelerate wear and cause the chain to operate less efficiently. Clean the chain regularly using appropriate methods and materials.
Track the elongation of the sharp top chain over time. Chains naturally elongate with use, and excessive elongation can lead to poor performance and potential damage. Replace the chain when it reaches the manufacturer’s recommended elongation limit.
Properly train conveyor system operators on the importance of maintaining the sharp top chain. Encourage them to report any abnormal sounds, vibrations, or observations related to the chain’s performance for timely action.
By adhering to these best practices, you can ensure that the sharp top chain remains in good condition, reducing wear and tear and extending its service life. Regular maintenance, proper tensioning, and correct alignment are key factors in optimizing the performance of your conveyor system and minimizing downtime due to chain issues.
What are the temperature limits of sharp top chains and their applications in high-temperature environments?
Sharp top chains, like other types of chains, have temperature limits that dictate their safe and effective operation in various environments. The temperature limits depend on the materials used in the chain’s construction and the specific application requirements. Here are some general guidelines regarding temperature limits and applications of sharp top chains in high-temperature environments:
- Temperature Limits:
- High-Temperature Applications:
- Metal Processing: Sharp top chains are used in high-temperature metal processing operations, such as furnace conveyors and heat treatment systems. These chains can withstand the heat generated during the metalworking process.
- Foundries: In foundries, sharp top chains are employed to transport hot castings and moldings from one processing stage to another.
- Glass Manufacturing: Sharp top chains are utilized in glass manufacturing processes, including tempering and annealing lines, where the glass is exposed to high temperatures.
- Ceramics Production: Sharp top chains are used in ceramic kilns and drying ovens, which require heat-resistant chains to withstand the high temperatures.
- Automotive Industry: Sharp top chains play a role in various automotive manufacturing processes that involve heat treatment, welding, and painting operations.
The temperature limits of sharp top chains can vary based on the material used for their construction. Standard carbon steel chains typically have lower temperature limits, ranging from approximately -20°C to 250°C (-4°F to 482°F). In contrast, chains made from heat-resistant materials, such as stainless steel or alloy steel, can withstand higher temperatures, typically up to 400°C (752°F) or more.
Sharp top chains with heat-resistant properties find applications in various high-temperature environments, including but not limited to:
It is crucial to consider the temperature limits of sharp top chains when selecting the appropriate chain for a high-temperature application. Exceeding the recommended temperature limits can lead to chain deformation, reduced load-carrying capacity, and premature failure. Regular lubrication and maintenance are also essential to ensure optimal chain performance and longevity in high-temperature environments.
What are the standard sizes and configurations available for sharp top chains?
Sharp top chains are available in a variety of standard sizes and configurations to suit different applications and machinery. The exact sizes and configurations can vary among manufacturers, but here are some common options:
- Chain Size: Sharp top chains are typically designated by a specific size number, such as 40, 50, 60, etc. The size number corresponds to the pitch of the chain, which is the distance between the centers of two adjacent chain links.
- Pitch: The pitch of sharp top chains can vary, but common pitches include 0.5 inches (12.7 mm), 0.625 inches (15.875 mm), 0.75 inches (19.05 mm), and 1 inch (25.4 mm). The pitch is a critical dimension that must match the sprocket size for proper engagement and smooth operation.
- Width: The width of sharp top chains can range from narrow to wide, depending on the specific application and load requirements. Common widths include 0.25 inches (6.35 mm), 0.375 inches (9.525 mm), 0.5 inches (12.7 mm), and 0.75 inches (19.05 mm).
- Material: Sharp top chains are available in various materials, including carbon steel, stainless steel, and alloy steel. The material choice depends on factors such as the application’s environment and load capacity requirements.
- Attachments: Some sharp top chains come with attachments or extended pins that allow for the easy mounting of custom components, such as guide rails or pushers, to facilitate specific material handling tasks.
- Coatings: Manufacturers may offer sharp top chains with different coatings or surface treatments to enhance wear resistance, reduce friction, or provide additional corrosion protection.
- Connection Type: Sharp top chains can be available in different connection types, such as riveted, cottered, or spring clip, depending on the specific application and maintenance requirements.
It’s essential to consult with chain manufacturers or suppliers to determine the available standard sizes and configurations that best suit your specific application and machinery. They can provide detailed product specifications and guidance to ensure you select the most appropriate sharp top chain for your material handling needs.
editor by CX 2023-10-12
China high quality Al Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Product Description
AL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
Application of Leaf Chains
Leaf chains are a type of chain that is commonly used in a variety of applications, including:
- Forklift trucks
- Lift trucks
- Lift masts
- Straddle carriers
- Material handling equipment
- Conveyors
- Elevators
- Hoists
- Cranes
- Mining equipment
- Construction equipment
- Agricultural equipment
Leaf chains are known for their durability, high tensile strength, and compact design. They are also relatively inexpensive, making them a popular choice for a variety of applications.
Here are some of the specific benefits of using leaf chains:
- Durability: Leaf chains are made from high-quality steel and are designed to withstand heavy loads and harsh environments.
- High tensile strength: Leaf chains can support a significant amount of weight, making them ideal for lifting and transporting heavy loads.
- Compact design: Leaf chains are relatively compact, making them easy to install and maintain.
- Inexpensive: Leaf chains are relatively inexpensive, making them a cost-effective option for a variety of applications.
If you are looking for a durable, high-strength, and affordable chain for your application, then leaf chains are a great option.
Here are some additional details about the applications of leaf chains:
- Forklift trucks: Leaf chains are used in the masts of forklift trucks to lift and lower the forks. They are also used in the drive trains of forklift trucks to transmit power from the engine to the wheels.
- Lift trucks: Leaf chains are used in the masts of lift trucks to lift and lower the forks. They are also used in the drive trains of lift trucks to transmit power from the engine to the wheels.
- Lift masts: Leaf chains are used in the masts of lift trucks and other material handling equipment to lift and lower loads.
- Straddle carriers: Leaf chains are used in the drive trains of straddle carriers to transmit power from the engine to the wheels.
- Material handling equipment: Leaf chains are used in a variety of material handling equipment, such as conveyors, elevators, and hoists.
- Conveyors: Leaf chains are used in conveyors to move materials from 1 point to another.
- Elevators: Leaf chains are used in elevators to raise and lower passengers and cargo.
- Hoists: Leaf chains are used in hoists to lift and lower heavy loads.
- Cranes: Leaf chains are used in cranes to lift and move heavy loads.
- Mining equipment: Leaf chains are used in mining equipment to move materials from 1 point to another.
- Construction equipment: Leaf chains are used in construction equipment to move materials and to lift and move heavy loads.
- Agricultural equipment: Leaf chains are used in agricultural equipment to move materials and to lift and move heavy loads.
Leaf chains are a versatile and reliable type of chain that can be used in a variety of applications. If you are looking for a durable, high-strength, and affordable chain for your application, then leaf chains are a great option.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Are there any case studies or success stories showcasing the benefits of using sharp top chains in specific industries?
Yes, there are several case studies and success stories that highlight the advantages of using sharp top chains in specific industries. Let’s take a look at a couple of examples:
Case Study 1: Food Processing Industry
In a food processing plant, the conveyor system was previously using standard conveyor chains to transport packaged food items. However, they faced challenges with food spillage and material slippage, leading to production delays and increased cleaning efforts.
After replacing the standard chains with sharp top chains, the results were remarkable. The cleat configurations on the sharp top chains provided better material containment, reducing food spillage and minimizing product slippage during transportation. This improvement not only increased productivity but also maintained a higher level of hygiene in the food processing environment, as fewer food particles were trapped in the conveyor system.
Moreover, the sharp top chains’ enhanced grip allowed for steeper inclines without product spillage, optimizing space utilization within the plant. The success of this retrofit led the food processing plant to adopt sharp top chains across various material handling lines, ensuring efficient and hygienic food transportation throughout the facility.
Case Study 2: Mining Industry
In a mining operation, the conveyor system used for transporting ores from the extraction point to the processing facility experienced frequent chain failures due to heavy loads and abrasive materials. This resulted in significant downtime and maintenance costs.
The mining company decided to switch to sharp top chains with hardened pins and alloy steel construction, specifically designed for heavy-duty applications. The sharp top chains’ enhanced strength and wear resistance significantly reduced chain failures and elongation, even under the harsh operating conditions of the mining environment.
The implementation of sharp top chains led to increased conveyor reliability, reduced maintenance downtime, and overall cost savings for the mining company. Additionally, the extended service life of the sharp top chains resulted in less frequent chain replacements, further reducing operational expenses.
These case studies demonstrate how sharp top chains can address specific challenges and deliver tangible benefits in various industries. Whether it’s improving material containment in the food processing industry or enhancing wear resistance in mining operations, sharp top chains have proven to be a reliable and efficient solution for optimizing material handling processes.
Are there any innovative technologies or advancements in sharp top chains that improve their efficiency?
Yes, there have been several innovative technologies and advancements in sharp top chains that aim to improve their efficiency and performance in material handling applications. Manufacturers are continuously researching and developing new solutions to meet the evolving needs of industries. Here are some of the notable advancements in sharp top chains:
- Advanced Materials:
- Precision Manufacturing:
- Improved Cleat Designs:
- Lubrication Technology:
- High-Temperature Performance:
- Computer-Aided Design (CAD) and Simulation:
One significant advancement is the use of advanced materials, such as high-strength alloys, composite materials, and specialty coatings. These materials offer enhanced wear resistance, improved fatigue strength, and increased corrosion resistance, contributing to longer chain life and improved efficiency.
Manufacturers are leveraging precision manufacturing techniques to create sharp top chains with tighter tolerances and consistent dimensions. This ensures smoother and more precise operation, reducing vibration and noise while increasing overall efficiency.
The design of sharp top chain cleats has seen advancements to optimize material engagement and minimize product spillage or slippage during conveying. Cleats with specialized shapes and profiles offer better grip, reducing the risk of material loss and enhancing conveyor efficiency.
Advancements in lubrication technology have led to the development of specialized lubricants and coatings for sharp top chains. These lubricants reduce friction and wear, improving the chain’s efficiency and extending its service life.
Manufacturers have focused on creating sharp top chains with improved performance in high-temperature environments. Heat-resistant materials and specialized heat treatment processes allow these chains to maintain their strength and integrity at elevated temperatures.
CAD software and simulation tools have revolutionized the design and testing of sharp top chains. Engineers can analyze various chain configurations and operating conditions virtually, optimizing the chain’s design for maximum efficiency before physical prototyping.
These advancements in sharp top chain technology have resulted in improved efficiency, higher reliability, and reduced maintenance requirements. Manufacturers continue to explore new materials, coatings, and design concepts to meet the increasing demands of modern material handling applications.
What are the benefits of using a sharp top chain over other types of conveyor chains?
Using a sharp top chain offers several advantages over other types of conveyor chains, making it a preferred choice for specific applications in various industries:
- Enhanced Grip: The sharp protrusions or spikes on the top surface of the chain links provide superior grip on materials, reducing the risk of slippage during transportation. This enhanced grip ensures more reliable and efficient material handling.
- Prevents Product Damage: The high-friction surface of the sharp top chain minimizes product movement and rubbing against the chain, reducing the likelihood of product damage, especially for delicate or sensitive items.
- Improved Stability: The rugged design of the sharp top chain enhances the stability of materials during transportation, even on inclines or declines, ensuring smooth and controlled movement.
- Higher Tension Capabilities: Sharp top chains are designed to withstand higher tension loads compared to some other types of conveyor chains, making them suitable for handling heavy loads and challenging environments.
- Reduced Conveyor Width: The improved grip of the sharp top chain allows for reduced conveyor width compared to some other chain types, optimizing space utilization in material handling systems.
- Resistance to Debris Buildup: The spiked surface of the chain reduces the likelihood of debris and material buildup, minimizing maintenance requirements and downtime.
- Wide Range of Applications: Sharp top chains are versatile and can be used in various industries, such as agriculture, mining, forestry, and food processing, for conveying different types of materials.
- Cost-Effective Solution: The benefits offered by sharp top chains, such as improved grip, reduced product damage, and higher stability, make them a cost-effective choice for specific material handling applications.
- Long Service Life: When used in the appropriate applications and maintained properly, sharp top chains can have a long service life, providing reliable and consistent performance.
Overall, the benefits of using a sharp top chain make it a valuable option for applications where material grip, stability, and product protection are critical considerations in conveyor systems.
editor by CX 2023-10-10
China manufacturer China Factory for Forklift Conveyor Transmission Supply High Long Pitch Flat Top Table Car Parking Drag Sharp Leaf Chain Al344
Product Description
Product Description
Product name: Roller Chain, chain, special chain
Material: 40Mn with heat-treated and with standard thickness for plates
We can supply all kinds indutrial roller chains for transmission, such as the DIN8187 or ANSI standard roller chains, and specialized in this line for more than 10years, with good quality and high reputation in our customers.
Product Attribute
|
Usage |
Transmission Chain |
|
Material |
Alloy/Carbon Steel |
|
Surface Treatment |
Galvanized / nickel plated / stainless steel / carbon steel |
|
Feature |
Heat Resistant |
|
Chain Size |
1/2″*3/32″ |
|
Structure |
Leaf Chain |
|
Color |
Solid Color |
|
Structure (for Chain) |
Roller Chain |
| Port |
ZheJiang |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Carton, Wooden Case |
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
What are the advantages of self-lubricating sharp top chains, and how do they reduce maintenance costs?
Self-lubricating sharp top chains offer several advantages compared to traditional chains that require regular manual lubrication. Here are the benefits of self-lubricating chains and how they reduce maintenance costs:
1. Reduced Friction and Wear:
Self-lubricating chains come pre-coated with a dry lubricant, often made of graphite or other low-friction materials. This coating reduces friction between the chain’s components, resulting in less wear and extending the chain’s service life.
2. Maintenance-Free Operation:
As the name suggests, self-lubricating chains require little to no additional lubrication during their operational life. This significantly reduces the need for manual lubrication maintenance, saving time and labor costs.
3. Consistent Lubrication:
The self-lubricating coating ensures a consistent and even distribution of lubrication along the chain’s contact surfaces. This helps prevent dry spots and reduces the risk of chain failure due to insufficient lubrication.
4. Clean Operation:
Self-lubricating chains produce less debris and dust compared to traditional lubricated chains. This helps maintain a cleaner working environment and reduces the need for frequent cleaning and maintenance.
5. Extended Maintenance Intervals:
Self-lubricating chains can operate for longer periods without requiring maintenance. The need for chain replacement or maintenance is significantly reduced, resulting in cost savings on replacement parts and labor.
6. Improved Performance:
With consistent lubrication, self-lubricating chains maintain their performance and efficiency over a more extended period. This helps ensure smooth and reliable operation in material handling applications.
7. Cost Savings:
By reducing the need for manual lubrication and extending maintenance intervals, self-lubricating sharp top chains lead to cost savings in both labor and lubrication materials.
8. Enhanced Reliability:
Self-lubricating chains are less prone to premature wear and failure due to adequate and consistent lubrication. This results in improved overall system reliability and uptime.
9. Environmental Benefits:
Self-lubricating chains produce less lubricant waste and require fewer lubricants overall, making them more environmentally friendly.
In conclusion, self-lubricating sharp top chains provide numerous advantages, including reduced friction and wear, maintenance-free operation, consistent lubrication, improved performance, and cost savings. Their ability to reduce maintenance costs makes them an attractive choice for industries seeking to optimize their material handling processes and increase overall efficiency.
What are the advantages of stainless steel sharp top chains in corrosive or harsh environments?
Stainless steel sharp top chains offer several advantages when used in corrosive or harsh environments. These chains are specifically designed to withstand challenging conditions and provide superior performance compared to standard chains. Here are the key advantages of using stainless steel sharp top chains in corrosive or harsh environments:
- Corrosion Resistance:
- Chemical Resistance:
- High Temperature Resistance:
- Low Maintenance:
- Hygienic Properties:
- Longevity:
- Reliable Performance:
Stainless steel sharp top chains are highly resistant to corrosion, making them ideal for environments where they may be exposed to moisture, chemicals, or aggressive substances. Unlike carbon steel chains that may rust and degrade over time, stainless steel chains maintain their integrity and appearance, even in harsh conditions.
These chains have excellent resistance to a wide range of chemicals, acids, and alkalis. In industries such as chemical processing, wastewater treatment, and food production, where exposure to various chemicals is common, stainless steel sharp top chains offer reliable performance and longevity.
Stainless steel sharp top chains can withstand elevated temperatures without losing their structural integrity. This makes them suitable for applications in industries such as metal processing, glass manufacturing, and foundries, where high temperatures are present.
Due to their corrosion and chemical resistance, stainless steel sharp top chains require minimal maintenance in harsh environments. They are less susceptible to wear, which reduces the need for frequent replacements and minimizes downtime.
Stainless steel sharp top chains are hygienic and easy to clean, making them suitable for industries like food processing, pharmaceuticals, and cleanrooms. Their smooth surface and resistance to bacterial growth ensure compliance with strict hygiene standards.
Stainless steel sharp top chains have a longer service life compared to standard chains, even in corrosive environments. Their durability and resistance to wear and tear contribute to extended chain life and reduced replacement costs.
Stainless steel sharp top chains offer consistent and reliable performance, ensuring smooth material handling operations and reducing the risk of production disruptions in challenging environments.
Overall, the advantages of stainless steel sharp top chains in corrosive or harsh environments make them a preferred choice for industries that demand high resistance to corrosion, chemicals, and temperature, as well as reliable and long-lasting material handling solutions.
How can I properly maintain and lubricate a sharp top chain to ensure its longevity and efficiency?
Proper maintenance and lubrication are essential for ensuring the longevity and efficiency of a sharp top chain. Follow these steps to maintain and lubricate your sharp top chain effectively:
- Regular Inspection: Schedule regular inspections of the sharp top chain to check for signs of wear, damage, or debris buildup. Address any issues promptly to prevent further damage and ensure smooth operation.
- Cleaning: Clean the sharp top chain regularly to remove dirt, dust, and debris that may accumulate on the chain’s surface. Use a brush or compressed air to clean hard-to-reach areas effectively.
- Lubrication: Proper lubrication is crucial for reducing friction and wear on the chain. Use a suitable lubricant that is recommended by the chain manufacturer for the specific material and operating conditions. Apply the lubricant evenly along the entire length of the chain while it is in motion.
- Lubrication Frequency: The frequency of lubrication depends on the chain’s operating conditions and the manufacturer’s recommendations. In general, lubricate the sharp top chain at regular intervals or when you observe signs of increased friction or wear.
- Proper Tension: Maintain the appropriate tension in the sharp top chain to ensure proper engagement with the sprockets. Avoid over-tensioning, as it can cause premature wear, and under-tensioning, as it can lead to chain slippage.
- Replace Damaged Parts: If you notice any damaged or worn-out parts, such as chain links or sprockets, replace them promptly with compatible components to maintain optimal performance.
- Environmental Considerations: Consider the operating environment of the sharp top chain. In harsh or corrosive environments, choose a chain with suitable coatings or materials that offer enhanced protection against wear and degradation.
- Training and Safety: Ensure that maintenance personnel are adequately trained in handling and maintaining sharp top chains safely. Follow proper safety protocols during maintenance activities.
- Record Keeping: Maintain records of maintenance activities, including inspection dates, lubrication schedules, and any replacement of parts. This information helps track the chain’s performance and aids in planning future maintenance.
By following these maintenance and lubrication practices, you can prolong the life of your sharp top chain and maintain its efficiency, reducing downtime and ensuring reliable material handling operations in your machinery and conveyor systems.
editor by CX 2023-09-25
China high quality Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl Ll Leaf Chain Al 644
Product Description
Product Description
1. Leaf chain conform to ISO, BS, JS and other standards
2. Mainly BL, AL, LL, FL series leaf chain
3. Our leaf chain customization service can be provided according to customer requirements
4. The leaf chain is made of high quality material and heat treatment technology.
5. The products are widely used in forklifts, textile machinery, drilling rigs, etc. to achieve vertical lifting, horizontal traction and other uses.
Available materials
1,Stainless steel: stainless steel 304, 316, etc.
2. Alloy steel: 45 Mn, 42 CrMo, 20CrMo, etc.
OEM according to your requirements
Surface treatment: polished, galvanized, nickel-plated, etc.
Design standard: ISO DIN ANSI according to customer’s drawing requirement
Certificate: ISO9001:2008
Leaf chain structure
Leaf chain consists of chain plate and pin only. The chain plates are connected by pins to carry the tension on the chain plates. The outer chain plate is overfitted with the pin and the pin is riveted.
The inner chain plate, middle chain plate and pin are sliding fit.
Scope of Application
The plate chain is widely used in forklift, textile machinery, traction, tensioning chain, etc.
Product Attribute
|
Usage |
Leaf Chain ,Flyer chain |
|
Material |
Alloy/Carbon Steel |
| Application industry | Metallurgy, coal, electricity, food, chemical industry, tobacco, beverage, etc |
|
Surface Treatment |
Self-color Sand-blasted Shot-peening |
| Product Series |
AL,BL ,LL,FL,LH |
| Port |
Any sea port or airport in China |
| Brand | TV OEM |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| AL Series |
AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288 AL1444,AL1466,AL1644,AL1666,AL1688 |
| BL Series | BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588
BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888 BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246 BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634 BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 |
| LL Series | LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222
LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 |
| LH Series | LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044
LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622 LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046 LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823 LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266 LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 |
| FL Series | FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
| We also carry out OEM according to your requirements |
|
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Electroplating |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any case studies or success stories showcasing the benefits of using sharp top chains in specific industries?
Yes, there are several case studies and success stories that highlight the advantages of using sharp top chains in specific industries. Let’s take a look at a couple of examples:
Case Study 1: Food Processing Industry
In a food processing plant, the conveyor system was previously using standard conveyor chains to transport packaged food items. However, they faced challenges with food spillage and material slippage, leading to production delays and increased cleaning efforts.
After replacing the standard chains with sharp top chains, the results were remarkable. The cleat configurations on the sharp top chains provided better material containment, reducing food spillage and minimizing product slippage during transportation. This improvement not only increased productivity but also maintained a higher level of hygiene in the food processing environment, as fewer food particles were trapped in the conveyor system.
Moreover, the sharp top chains’ enhanced grip allowed for steeper inclines without product spillage, optimizing space utilization within the plant. The success of this retrofit led the food processing plant to adopt sharp top chains across various material handling lines, ensuring efficient and hygienic food transportation throughout the facility.
Case Study 2: Mining Industry
In a mining operation, the conveyor system used for transporting ores from the extraction point to the processing facility experienced frequent chain failures due to heavy loads and abrasive materials. This resulted in significant downtime and maintenance costs.
The mining company decided to switch to sharp top chains with hardened pins and alloy steel construction, specifically designed for heavy-duty applications. The sharp top chains’ enhanced strength and wear resistance significantly reduced chain failures and elongation, even under the harsh operating conditions of the mining environment.
The implementation of sharp top chains led to increased conveyor reliability, reduced maintenance downtime, and overall cost savings for the mining company. Additionally, the extended service life of the sharp top chains resulted in less frequent chain replacements, further reducing operational expenses.
These case studies demonstrate how sharp top chains can address specific challenges and deliver tangible benefits in various industries. Whether it’s improving material containment in the food processing industry or enhancing wear resistance in mining operations, sharp top chains have proven to be a reliable and efficient solution for optimizing material handling processes.
What are the applications of sharp top chains in agriculture and forestry?
In the agriculture and forestry sectors, sharp top chains find various applications due to their unique design and capabilities. These chains are specifically designed to handle challenging materials and conditions typically encountered in these industries. Here are some common applications of sharp top chains:
- Harvesting and Threshing: Sharp top chains are used in combine harvesters and threshing machines to efficiently gather and separate crops such as wheat, rice, corn, and soybeans from the plants. The cleats on the chain provide positive grip and prevent slippage, ensuring smooth harvesting operations.
- Conveying Agricultural Products: In agricultural processing facilities, sharp top chains are employed in conveyor systems to transport crops, grains, fruits, and vegetables. The cleats on the chain securely grip the produce, preventing spillage during transportation.
- Wood Handling: In the forestry industry, sharp top chains are used in log handling and processing equipment. They are capable of handling heavy and irregularly shaped logs, making them ideal for applications like log decks, log transfer systems, and log sorting stations.
- Wood Chippers and Grinders: Sharp top chains are utilized in wood chippers and grinders to feed wood materials into the machines for processing into wood chips or mulch. The positive engagement of the chain ensures consistent and efficient feeding of the wood material.
- Baling and Hay Handling: For hay balers and bale handling equipment, sharp top chains are used to gather, compress, and transport hay or straw into bales. The chains are capable of handling the dense and bulky nature of hay effectively.
- Forestry Harvesters and Forwarders: Sharp top chains play a crucial role in forestry harvesters and forwarders by assisting in the collection, processing, and transportation of felled trees and logs from the harvesting site to the loading area.
Sharp top chains’ robust construction, positive engagement, and ability to handle various materials make them essential components in agriculture and forestry equipment. They contribute to increased productivity, reliable material handling, and improved efficiency in these industries.
Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?
Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:
- ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
- ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
- DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
- CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.
When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.
editor by CX 2023-09-20