The diameter assortment of FRP pipes winding device HBYX can design and style and manufacture is: DN15mm-DN4000mm.
Make an example with the pipe winding device which can produce optimum diameter 2500mm:
QFW-2500VI FRP Pipe Production Line
FW-2500VI Pc management Winding Machine is adopted sophisticated moist continuous fiber winding method, it is a new merchandise created in China, and its perform home has been improved and produced for many instances. The machine has really realistic structure, creative style, and it operates very easily, the interface amongst operator and equipment is affordable.
2. The principal parameters
two.1 The whole energy: 85kw
2.two The greatest diameter can be manufactured: DN200-2500mm
2.three The efficient size of the pipe:12m
two.four The productiveness:1000kg/h
2.five The baking board’s temperature of curing station:105-160 degree centigrade
two.six The maxi pace of conveying roving: 100m/min
2.seven The width of the roving sheet:200mm
2.8 The winding angle: 30°-90°
2.9 The maxi pace of run: 90m/min
two.10 The maxi mould-unloading drive:83t
two.11 The rated drawing power of the capstan:5t
2.twelve The rated pressure of the hydraulic program:16MPa
Notice: if adds the infrared ray baking boards, the overall electrical power: 135KW
three. The main attributes of the products
three.1 The sophisticated configuration: We produced the accessories and the software by ourselves and committed to have the outstanding configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial management pc is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the legal responsibility, stability, and precision of the although device working. The menu is displayed in Chinese and English, the interface among the operator and the machine is affordable, it is straightforward to function and the working problem can be modified freely by way of the rotary knob on the panel board.
3.2 It has been adopted the most current edition winding computer software developed by ourselves. And the roving arrangement is typical, enclosure is total, the place of the trolley is correct. The wound result should be standard rhombuses checked by one piece of roving. The parameter this kind of as the width of roving sheet, the winding size and the winding diameter are all not minimal in the application.
3.3 The capabilities of the controlling method contain hand control, semi automated, automatic, unexpected emergency brake, limit change defense and stepless speed regulation. It ought to not have an effect on the linearity when the function of stepless speed regulation has been started out.
3.4 The winding resin and incorporating mortar supplementary resin are conveyed into the mixer by the common volume pump, following the curing agent handed the movement meter, atomized by the strain air, and then mixed with the resin in the mixer. Be flowed out with each other from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin independently. This kind of regular quantity pump has some benefits, such as large adjustment variety of quantity of movement, to function effortlessly and reduce stoppage when compared with the other variety of mixer.
three.five The motive power of the winding trolley operating is positioned at 1 end of the mattress body, the motor drives the reducer and drag the trolley to move by the chains, and it is established the adjustment system for the tightness of the chains at the conclude of the physique. 3.6 The running power devices of the interior layer generating equipment and the winding device are positioned at one particular finish of the mattress entire body. The motor drives the planetary balance wheel reducer, and drags the trolley to run CZPT via the chains. The changing system of the chain loose or quick has been established at the tail finish of the mattress human body. Or the working power gadgets are positioned at one aspect of the trolley, the motor push the reducer and drag the trolley to operate by rack and gear wheel transmission method.
3.seven The trolley of the interior layer producing machine matches the hydraulic lifting platform to meet up with the different diameter of the pipes.
3.eight The resin provide program of the internal layer producing machine is identical to the winding device. The film clamper and the woven materials clamper are established on the trolley, and their tensile can be altered, they can make the film and the woven fabrics be wound on the mould steadily.
three.nine The curing station is adopted power preserving type infrared ray baking boards, they are positioned in the longitudinal route parallel with the mould. They can make the pipe heated steadily throughout the curing. If the indoor temperature is earlier mentioned 15ºC in winter, the baking board can be electrical power-off to conserve vitality and can decline the price. The baking board can be divided into two groups, it can use only with one particular team when wind the limited pipe.
3.10 Except the mould-unloading machine, the other one models are all established equipment inventory heads and equipment tails, employed to assistance and push the mould.
three.eleven The repairing machine is set h2o-spraying unit, it can reduce the pollution of the dust in the air, to prolong the life of the grinder.
three.12 The resistance center amongst the pipe and the mould is coincident with the forcing center of the mould-unloading hydraulic container in the mould-unloading machine, and they are fastened.The two of the mould supporting trolley and the pipe supporting trolley are adopted forklift construction for supporting the moulds with different diameter.
Throughout mould-unloading, the mould-unloading force is excellent at the commencing, the force provided by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading force becoming little, at this instant, the capstan motor has been place on to boost the mould-unloading pace.
4. The components of FW-2600VI Pc control Pipe Manufacturing Line
4.one Internal liner production machine, its amount is one set
4.one.1 Primary shaft transmission method
four.one.2Transmission program of trolley and running
4.1.3Bed human body (its duration is 18meters)
four.one.4CZPT managing method
four.one.5The front and rear help frames for supporting the mould
four.one.6Resin source and showering system
4.one.7The hydraulic lifting platform
four.one.8Film and cellular fabrics clamper
four.one.9CZPT pumping station
4.two Personal computer control winding equipment, its amount is one set
four.2.one Principal shaft transmission method
four.two.two Winding trolley and transmission system
4.2.three Introducing mortar trolley and transmission method
4.2.4 Lifting and source mortar method
4.2.5 Bed physique (its length is 19 meters)
four.two.6 Incorporating mortar trolley and transmission method
four.2.7 The entrance and rear help frames for supporting the mould
four.2.8 Computer managing program
4.two.9 The resin offer system for winding and for dietary supplement in introducing mortar
4.two.10 Film and cellular fabrics clamper
four.two.eleven Sliding gadget
4.3 Curing stations, its quantity is 4sets
four.3.1 Major shaft transmission system
four.three.two The front and rear help frames for supporting the mould
four.3.three CZPT equipment controlling technique
four.3.four Curing framework and infrared ray baking boards
4.four Restoring machine, its amount is one particular established
four.4.one Main shaft transmission technique
4.four.two The front and rear assist frames for supporting the mould
four.four.three Socket conclude uniform device
four.four.four Spigot conclude fixing gadget
4.4.5 CZPT equipment controlling technique
four.four.6 Dust getting rid of method
four.five Mould unloading device, its amount is one particular established
4.five.two Unloading mould trolley
four.5.3 Supporting pipe trolley
4.five.four Supporting mould trolley
four.5.5 High pace dragging mould system
four.5.six Unloading mould hydraulic technique
four.5.7 Power Managing box
four.five.8 Xihu (West Lake) Dis. monitor
4.five.nine Sliding gadget
4.5.10 Pulling cable bracket
four.6 Resin combine station, its amount is one set
4.6.one Underground storage tank
4.six.two Combine tank
4.six.three Resin conveying program
4.6.4 CZPT contribution box
5. Key aspects
five.one PC CZPT personal computer: manufactured in ZheJiang , china
5.two The spindle transducer: manufactured in Simons, Germany
five.three The servo motor and the driver of the trolley: manufactured in Panasonic, Japan
five.four The photoelectric encoder: produced in OMRON, Japan
5.five Planet stability reducer: created in Xihu (West Lake) Dis.i Team, ZheJiang , China
5.6 The electrical components: created in Delixi Team, China
six. The improved specialized services
6.1 Supply the technical resources for producing the products (the instruction for operating the tools, the electrical chart, the basis chart of the products).
6.2 Supply the layout standard and layout software program for the FRP pipes, and continue the education for the pipe procedure design.
6.3 Offer the FRP substance producers and proceed with the instruction for the winding engineering.
6.4 Provide the varieties for the laboratory check, and the screening for the tools, and commence the education for the testing technology.