China supplier British Standard Stainless Steel Roller Chain Industrial Manufacture Duplex Sharp Top Chain for Harvest Machine Chain

Product Description

Product Description

British standard stainless steel roller chain Industrial Manufacture Duplex Sharp Top Chain For Harvest Machine chain

Detailed Photos

Product Parameters

Company Profile

Packaging & Shipping

Packaging Details
1. Industrial Exporting Package with anti-tarnish paper/Carton/Pallet
2. Individual Paper Box/Carton/Pallet
3. As the clients’ requirement
Port: HangZhou/ZheJiang /ZheJiang /HangZhou
 

FAQ

Q1: Are you manufacturer or trade company?
We are chain manufacturer and exporter over 30 years.

Q2:What’s the chain color?
Blue , steel nature color ,Black , nickel.

Q3:what’s the production length of chain in usually ? 
10fT ,5meters long ,any other length is ok.

Q4.Can I get a sample to check quality before the order ?
As usual, we don’t advise to send sample due to cost would be high. But we can offer test reports to check.

Q5.How long about your delivery time ?
As usual, we can finish normal order with 60~75 days after drawings confirmed.

Q6.What is your minimum order quantity ?
For non standard chains, our MOQ is 100 meters; and standard chains in stock, about 20 CHINAMFG is available.

Q7.What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight.

Tensile Strength: Strong
Quality: Super
Standard or Nonstandard for: Standard, Ans
Material for: Alloy/Steel/Stainless Steel, Steel
Application for: Conveyor Equipment
Type for: Conveyor Chain
Samples:
US$ 40/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

welded chain

How do sharp top chains perform in high-speed applications, and what factors affect their performance at speed?

Sharp top chains are well-suited for high-speed applications, but their performance at speed is influenced by several factors. Here’s a detailed explanation:

1. Design and Material:

The design and material of the sharp top chain play a crucial role in its performance at high speeds. Chains with a robust and precise design, made from high-quality materials, can handle the stresses and forces encountered during high-speed operation.

2. Lubrication:

Proper and consistent lubrication is essential for smooth operation at high speeds. Adequate lubrication reduces friction, heat generation, and wear, ensuring the chain’s longevity and optimal performance.

3. Tension and Alignment:

Correct tensioning and alignment of the sharp top chain are critical for high-speed applications. Improper tension or misalignment can lead to vibration, noise, and premature wear, negatively impacting performance.

4. Sprocket Design:

The design and condition of the sprockets used with the sharp top chain can affect performance at speed. Well-maintained and accurately designed sprockets ensure smooth engagement and reduce the risk of chain derailment.

5. Temperature:

High-speed applications generate more heat due to increased friction. The operating temperature can impact the chain’s material properties, lubrication effectiveness, and overall performance. Consider the temperature limits of the chain material and use suitable lubricants for elevated temperatures.

6. Load:

The load applied to the sharp top chain influences its performance at speed. High loads can cause additional stress on the chain, affecting its wear and life expectancy. Ensure the chain’s load capacity matches the requirements of the application.

7. Chain Condition:

The overall condition of the sharp top chain, including wear, elongation, and damage, can impact its performance at speed. Regular inspections and maintenance are essential to identify and address any issues promptly.

8. Dynamic Forces:

High-speed applications may involve dynamic forces, such as sudden starts and stops. The sharp top chain’s ability to handle dynamic loads without experiencing excessive stress or fatigue is crucial for reliable performance.

9. Safety Considerations:

High-speed applications require strict adherence to safety guidelines to prevent accidents and ensure the well-being of operators and maintenance personnel.

In summary, sharp top chains perform well in high-speed applications when the design and material are suitable, proper lubrication and maintenance practices are followed, and factors like tension, alignment, load, sprocket design, temperature, and dynamic forces are carefully considered and managed. By addressing these factors, sharp top chains can deliver optimal performance and reliability in high-speed material handling operations.

welded chain

What are the applications of sharp top chains in agriculture and forestry?

In the agriculture and forestry sectors, sharp top chains find various applications due to their unique design and capabilities. These chains are specifically designed to handle challenging materials and conditions typically encountered in these industries. Here are some common applications of sharp top chains:

  • Harvesting and Threshing: Sharp top chains are used in combine harvesters and threshing machines to efficiently gather and separate crops such as wheat, rice, corn, and soybeans from the plants. The cleats on the chain provide positive grip and prevent slippage, ensuring smooth harvesting operations.
  • Conveying Agricultural Products: In agricultural processing facilities, sharp top chains are employed in conveyor systems to transport crops, grains, fruits, and vegetables. The cleats on the chain securely grip the produce, preventing spillage during transportation.
  • Wood Handling: In the forestry industry, sharp top chains are used in log handling and processing equipment. They are capable of handling heavy and irregularly shaped logs, making them ideal for applications like log decks, log transfer systems, and log sorting stations.
  • Wood Chippers and Grinders: Sharp top chains are utilized in wood chippers and grinders to feed wood materials into the machines for processing into wood chips or mulch. The positive engagement of the chain ensures consistent and efficient feeding of the wood material.
  • Baling and Hay Handling: For hay balers and bale handling equipment, sharp top chains are used to gather, compress, and transport hay or straw into bales. The chains are capable of handling the dense and bulky nature of hay effectively.
  • Forestry Harvesters and Forwarders: Sharp top chains play a crucial role in forestry harvesters and forwarders by assisting in the collection, processing, and transportation of felled trees and logs from the harvesting site to the loading area.

Sharp top chains’ robust construction, positive engagement, and ability to handle various materials make them essential components in agriculture and forestry equipment. They contribute to increased productivity, reliable material handling, and improved efficiency in these industries.

welded chain

How do I measure the wear and elongation of a sharp top chain, and when should I replace it?

Measuring the wear and elongation of a sharp top chain is crucial for determining its condition and knowing when it requires replacement. Here’s how you can measure wear and elongation:

  • Measuring Wear:
  • Inspect the sharp top chain’s links and cleats for signs of wear, such as material loss, deformation, or flattening of the teeth. Excessive wear can lead to a decrease in performance and affect material handling efficiency.

    It is essential to compare the current state of the chain with its original condition or manufacturer’s specifications to determine the level of wear. If the wear exceeds the recommended limits, it may be time to replace the chain.

  • Measuring Elongation:
  • Elongation is the stretching or lengthening of the chain over time due to continuous use and load. Excessive elongation can cause improper engagement with sprockets and result in poor conveyor system performance.

    To measure elongation, select a reference point on the sharp top chain and measure a specific number of links, such as ten or twenty. Then, apply a load to the chain and measure the same number of links again. The difference in length between the loaded and unloaded states indicates the elongation.

    If the elongation exceeds the recommended limits provided by the chain manufacturer, it is an indication that the chain has worn significantly and should be replaced.

  • When to Replace the Chain:
  • The decision to replace the sharp top chain depends on the extent of wear and elongation, as well as the specific industry and application. As a general guideline, consider replacing the chain when:

    • Wear on the cleats and links significantly affects the chain’s performance or poses a safety risk.
    • Elongation exceeds the manufacturer’s recommended limits, leading to poor engagement with sprockets or excessive slack in the chain.
    • The chain shows signs of damage or fatigue that cannot be addressed through repairs.
    • Regular maintenance and lubrication no longer improve the chain’s performance or reduce wear.

    Regular inspections and preventive maintenance are essential to detect wear and elongation early, allowing for timely replacement to avoid unexpected downtime and potential damage to conveyor systems.

China supplier British Standard Stainless Steel Roller Chain Industrial Manufacture Duplex Sharp Top Chain for Harvest Machine Chain  China supplier British Standard Stainless Steel Roller Chain Industrial Manufacture Duplex Sharp Top Chain for Harvest Machine Chain
editor by CX 2023-09-21